Aircraft Excursion Following Steering System Failure

Casualties unknown • St. Louis, MO, US

An aircraft veered off a taxiway and onto adjacent grass after a steering system failure prevented the pilot from completing a turn following landing.

What happened

Following the landing roll, the captain attempted to turn the aircraft off the runway. During this maneuver, the pilot reported extreme difficulty in executing the turn, noting that the aircraft reached a 45-degree angle relative to the runway and would not turn further.

A failure occurred within the steering system during the maneuver. In an attempt to regain control and stop the aircraft on the taxiway, the captain applied the brakes and utilized reverse thrust. Despite these efforts, the aircraft failed to stop and subsequently rolled off the taxiway onto the adjacent grass area.

The investigation

Investigators examined the brake system and identified that the housing of the hydraulic system's Power Transfer Unit (PTU) was cracked around its entire circumference.

According to a manufacturer's service bulletin, the PTU installed on this aircraft was an early-style unit. The bulletin had previously advised operators to replace the original aluminum housing with a cast iron version. Upon inspection of the fracture surfaces on the PTU housing, investigators discovered shrinkage cavities and large silicon inclusions.

Probable cause

The failure of the Power Transfer Unit housing due to manufacturing defects including shrinkage cavities and silicon inclusions, which led to a steering system failure.

Frequently asked questions

What happened in the 1993-09-02 Mcdonnell Douglas DC-9-82 accident near St. Louis, MO?

An aircraft veered off a taxiway and onto adjacent grass after a steering system failure prevented the pilot from completing a turn following landing.

What aircraft was involved and where did it happen?

The accident on 1993-09-02 involved a Mcdonnell Douglas DC-9-82, registration N918TW, operated by Twa, Inc., at St. Louis, MO.

What was the probable cause of the accident?

The failure of the Power Transfer Unit housing due to manufacturing defects including shrinkage cavities and silicon inclusions, which led to a steering system failure.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001211X13361. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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