Casualties unknown

Engine Failure Leads to Forced Landing After Cylinder Separates (N1978J)

Joliet, IL, US

On March 1, 1995, a Piper PA-32RT (registration N1978J) was involved in an aviation accident near Joliet, IL. Investigators recorded the probable cause as: the failure of the number four cylinder due to a loose cylinder hold down stud. A factor in the accident was the embankment. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

Approximately ten minutes into flight, the engine ran rough and lost power after a bang. The pilot executed a forced landing on an access road. Postaccident examination found the number four cylinder had separated from the crankcase due to overstress.

Incident Overview

According to the pilot, about ten minutes after takeoff, the engine began to run roughly. During troubleshooting, the pilot noted that all indications appeared normal except for low fuel flow. He then advanced the throttle, switched fuel tanks, and turned on the fuel boost pump. Shortly thereafter, a loud bang was heard from the engine, followed by a complete loss of engine power.

Forced Landing

With no engine power, the pilot conducted a forced landing onto an access road adjacent to a highway. The aircraft came to rest on the road surface. No further details about the landing or post-landing events are available from the report.

Postaccident Examination

Examination of the engine after the incident revealed that the number four cylinder had separated from the crankcase. The fractures of the cylinder hold-down studs showed no clear evidence of fatigue cracking. Instead, the fractures were representative of overstress separations. Additionally, fretting damage was observed on the mating cylinder flange, crankcase boss, and metal folds on the cylinder flange/hole wall corners.

Conclusion

The investigation determined that the cylinder separated due to overstress, but no probable cause was explicitly stated in the source.

Frequently asked questions

What happened in the 1 Mar 1995 Piper PA-32RT accident near Joliet, IL?

Approximately ten minutes into flight, the engine ran rough and lost power after a bang. The pilot executed a forced landing on an access road. Postaccident examination found the number four cylinder had separated from the crankcase due to overstress.

What aircraft was involved and where did it happen?

The accident on 1 Mar 1995 involved a Piper PA-32RT, registration N1978J, at Joliet, IL.

What was the probable cause of the accident?

the failure of the number four cylinder due to a loose cylinder hold down stud. A factor in the accident was the embankment.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001207X03090. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.