Casualties unknown

Engine Cylinder Fatigue Fracture Leads to In-Flight Wing Separation and Crash (N6937Y)

Clanton, AL, US

On June 24, 1996, a Piper PA-23-250 (registration N6937Y) operated by Mike Cornelius was involved in an aviation accident near Clanton, AL. Investigators recorded the probable cause as: corrosion pitting of the number six cylinder on the left engine, and subsequent fatigue fracture and separation of the cylinder, which led to an engine compartment fire, wing fire, and an in-flight separation of the left wing. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

During cruise at 6,000 feet, a pilot reported an engine fire; the left wing separated in-flight, and the aircraft crashed. Investigation found a fatigue fracture originating at a corrosion pit on the left engine's number six cylinder, leading to fire and wing separation.

Accident Overview

During cruise flight at 6,000 feet, the pilot reported to air traffic control that he had an engine fire and needed to land immediately. Subsequently, the airplane's left wing separated in-flight, and the airplane crashed in an uncontrolled descent.

Investigation Findings

An investigation revealed that the number six cylinder on the left engine had separated in-flight. Metallurgical examination of the cylinder revealed a fatigue fracture. The fatigue originated at a corrosion pit between the cylinder's cooling fins.

Fire and Wing Separation

There was evidence that fire erupted and spread to the left wing fuel tank, leading to separation of the wing. Additionally, heat streaking was noted on the left engine cowling and left horizontal stabilizer.

Engine Service History

Aircraft records showed that the engine had accumulated 1,682 hours of flight time since it was last overhauled on May 19, 1975.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X05902. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.