Propeller Blade Separation During Takeoff

Casualties unknown • Knoxville, TN, US

A propeller blade separated from the left propeller approximately 50 to 75 feet above the runway during takeoff, leading to an emergency landing on adjacent grass.

What happened

Shortly after takeoff, while at an altitude of approximately 50 to 75 feet above the runway, one of the two blades from the left propeller separated from the assembly. Following the separation, an FAA designee assumed control of the aircraft type and performed an emergency landing with the landing gear extended on the grass area adjacent to the runway.

During the landing sequence, the aircraft traveled off the runway surface and came to a stop in an upright position. Upon halting, the nose landing gear collapsed.

The investigation

An examination of the left propeller was conducted following the accident. Investigators determined that the blade No. 1 hub arm failed due to fatigue.

A review of the maintenance records for the propeller indicated that the component had been last overhauled on October 18, 1985. At the time of the event, the propeller had accumulated a total of 2,979.7 hours since its manufacture and 963.2 hours of operation since its most recent overhaul.

Probable cause

The failure of the number one hub arm on the left propeller due to fatigue.

Frequently asked questions

What happened in the 1996-07-02 Piper PA-23-150 accident near Knoxville, TN?

A propeller blade separated from the left propeller approximately 50 to 75 feet above the runway during takeoff, leading to an emergency landing on adjacent grass.

What aircraft was involved and where did it happen?

The accident on 1996-07-02 involved a Piper PA-23-150, registration N3061P, operated by Knoxville Flight Training Ctr, at Knoxville, TN.

What was the probable cause of the accident?

The failure of the number one hub arm on the left propeller due to fatigue.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X06308. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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