Casualties unknown

Right Engine Fire Prompts Evacuation During Taxi (GNIUK)

San Juan, PR, US

On May 11, 1997, a Mcdonnell Douglas DC-10-30 (registration GNIUK) was involved in an aviation accident near San Juan, PR. Investigators recorded the probable cause as: The fuel/oil heat exchanger (part number 158210-11) failed as a result of fretting wear between the baffle plate and the retaining slots in the casing, causing a fuel leak. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

A fuel smell in the cabin led to the discovery of a right engine fire. The crew evacuated passengers, and investigation revealed a fuel leak caused by a failed heat exchanger. Evacuation issues included lack of assistance at the chute bottom and no direction on the tarmac.

Incident Overview

During taxi on taxiway 'N', a fuel odor was detected inside the cabin. Simultaneously, the crew of a following commuter flight, a DC-10, reported that the aircraft's right engine was on fire. The captain observed smoke from the cockpit window, stopped the airplane, shut down the engines, and ordered an evacuation.

Fire Response and Findings

Crash fire rescue equipment extinguished the fire. Post-incident examination of the right engine (No. 3) revealed that the fuel/oil heat exchanger (part number 158210-11) had failed due to fretting wear between the baffle plate and the retaining slots in the casing, resulting in a fuel leak. Neither the engine nor the airframe sustained damage.

Evacuation Details

According to a passenger's account, the cabin experienced general panic, with passengers screaming and pushing to exit. Some passengers did not clear the bottom of the escape chute because no one was stationed there to assist them in standing and moving away promptly. After evacuating, passengers remained on the tarmac without direction; some stood near the chute bottom, while others dispersed in various directions, as no personnel guided them away from the aircraft.

Probable cause

The fuel/oil heat exchanger (part number 158210-11) failed as a result of fretting wear between the baffle plate and the retaining slots in the casing, causing a fuel leak.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X07978. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.