Engine failure and forced landing following improper fuel selector reinstallation

Casualties unknown • Battle Ground, WA, US

A private pilot sustained serious injuries during a forced landing into wooded terrain after an engine failure caused by a misaligned fuel selector valve.

What happened

Prior to the accident, the pilot removed the fuel selector valve handle assembly to have the placarded backing panel painted. During the reinstallation process, the pilot placed the handle and pointer 90-degrees counterclockwise from the correct position.

During the flight, the cockpit indication showed the fuel selector was set to the right tank; however, the actual physical position of the valve was in the fuel shutoff position. This misalignment caused the engine to become starved of fuel, leading to an engine failure. The pilot attempted a forced landing into wooded terrain, resulting in serious injuries.

The investigation

An examination of the fuel selector valve revealed that a mechanic had improperly inspected the component, which eliminated the detent function only. Additionally, investigators found that the engine fuel primer was in an unlocked state. Aside from these findings, an examination of the airframe and engine did not reveal any other mechanical discrepancies prior to the impact.

Regarding the pilot's status, it was noted that the pilot had been denied a medical certificate due to an unexplained history of alcohol abuse. Furthermore, the FAA revoked the pilot's airman certificate following the accident because the pilot failed to provide results from blood tests drawn after the event.

Probable cause

The engine failure was caused by fuel starvation resulting from the improper reinstallation of the fuel selector valve handle, which was placed 90-degrees out of alignment with the actual valve position.

Frequently asked questions

What happened in the 1997-11-15 Piper PA-18-150 accident near Battle Ground, WA?

A private pilot sustained serious injuries during a forced landing into wooded terrain after an engine failure caused by a misaligned fuel selector valve.

What aircraft was involved and where did it happen?

The accident on 1997-11-15 involved a Piper PA-18-150, registration N1668P, at Battle Ground, WA.

What was the probable cause of the accident?

The engine failure was caused by fuel starvation resulting from the improper reinstallation of the fuel selector valve handle, which was placed 90-degrees out of alignment with the actual valve position.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X09246. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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