Casualties unknown

Improper Fuel Selector Assembly and Maintenance Discrepancies Noted in Forced Landing (N4542Z)

Perry, GA, US

On January 6, 1999, a Piper PA-22-108 (registration N4542Z) was involved in an aviation accident near Perry, GA. Investigators recorded the probable cause as: The maintenance personnel incorrect adjustment of the intake and exhaust valves resulting in the induction system fire and subsequent loss of engine power. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards
Aircraft registered N4542Z
Aircraft registered N4542Z. Photo: ZLEA / CC BY-SA 4.0, via Wikimedia Commons

During climb, engine rpm dropped to 1500; pilot performed forced landing after throttle changes ineffective. Aircraft stalled and nosed over. Examination revealed improperly assembled fuel selector valve, low cylinder compressions, and carburetor venturi non-compliance with AD.

Pilot Report

The pilot reported that shortly after takeoff, while climbing through 200 feet, the engine rpm decreased to 1500 rpm. Adjusting the throttle settings produced no response. Unable to maintain altitude, the pilot maneuvered the airplane for a forced landing at a nearby sod farm. During the approach, the airplane stalled and landed hard just short of the intended touchdown location, then nosed over.

Examination Findings

An FAA Airworthiness Inspector examined the airplane and engine. The fuel selector valve was found to be improperly assembled; no detents could be felt. Cold differential compression readings for cylinder Nos. 1, 2, 3, and 4 were 20, 19, 54, and 5 psi, respectively. After adjusting the No. 2 cylinder valves, the cold compression reading for that cylinder increased to 50 plus psi. Fire damage was noted to the back side of the induction air filter assembly. The carburetor contained a two-piece venturi; an airworthiness directive required a one-piece venturi.

Maintenance Records

Maintenance records indicated that a one-piece venturi had been installed. The records also showed that the rocker arms were adjusted on April 21, 1997. The airplane had accumulated approximately 85 hours since that adjustment at the time of the accident.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001204X00092. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.