Engine Failure and Forced Landing Due to Crankshaft Fracture

Casualties unknown • Quinhagak, AK, US

A commercial pilot performed a forced landing in snow and trees after an engine failure caused by a fractured crankshaft cheek.

What happened

During the initial descent to land, the pilot of the unspecified aircraft reported that the engine began running rough and losing power. While the roughness briefly improved, it was followed by severe engine vibration and a total loss of engine power. In response to the failure, the pilot selected a forced landing area characterized by tree-covered terrain and snow.

The impact resulted in substantial damage to the aircraft's wings, fuselage, and landing gear. The occupants were not injured.

The investigation

Postaccident investigation of the engine revealed that the crankshaft had suffered a complete fracture at the #2 cheek. Further examination determined that on certain crankshafts, a crack originating from a shallow tool mark within the nitride layer could lead to the fatigue failure of the crankshaft cheek.

Following these findings, the FAA issued an emergency airworthiness directive on April 22, 1999. This directive required inspections for all TCM 470, 520, and 550 engine crankshafts manufactured in 1998 with fewer than 300 hours of service, to be performed in accordance with the TCM critical service bulletin within 10 hours of operation.

Probable cause

The fatigue failure of the engine crankshaft cheek caused by a crack in the nitride layer originating from a shallow tool mark.

Frequently asked questions

What happened in the 1999-01-10 Cessna 207 accident near Quinhagak, AK?

A commercial pilot performed a forced landing in snow and trees after an engine failure caused by a fractured crankshaft cheek.

What aircraft was involved and where did it happen?

The accident on 1999-01-10 involved a Cessna 207, registration N6312H, at Quinhagak, AK.

What was the probable cause of the accident?

The fatigue failure of the engine crankshaft cheek caused by a crack in the nitride layer originating from a shallow tool mark.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001204X00000. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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