Inflight Aileron Disconnection During Maintenance Test Flight

Casualties unknown • Hayti, MO, US

A pilot was forced to perform an emergency landing on plowed ground after experiencing a loss of right aileron control during a maintenance test flight.

What happened

Following a recent annual inspection, a maintenance test flight was being conducted when the pilot experienced ineffective aileron control. The pilot reported that the right aileron appeared to be disconnected, moving up and down without any response to control inputs.

While executing a right turn, the pilot found himself unable to bring up the right wing. As the aircraft began losing altitude, the pilot elected to land the airplane on soft, plowed ground. During the landing sequence, the right wing made contact with the ground.

The investigation

A postaccident examination of the aircraft revealed that the right aileron pushrod end bearing bolt had been installed in the bellcrank; however, the bolt did not actually pass through the rod end bearing. Maintenance records indicated that the aileron pushrod end bearings had been replaced during the recent annual inspection because they exhibited excessive play. No other anomalies were identified regarding the aircraft or its systems.

Probable cause

The right aileron pushrod end bearing bolt was improperly installed such that it did not pass through the rod end bearing, resulting in disconnected aileron control.

Frequently asked questions

What happened in the 2000-03-21 Cessna A188B accident near Hayti, MO?

A pilot was forced to perform an emergency landing on plowed ground after experiencing a loss of right aileron control during a maintenance test flight.

What aircraft was involved and where did it happen?

The accident on 2000-03-21 involved a Cessna A188B, registration N4859Q, at Hayti, MO.

What was the probable cause of the accident?

The right aileron pushrod end bearing bolt was improperly installed such that it did not pass through the rod end bearing, resulting in disconnected aileron control.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X20597. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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