Helicopter ground impact following clutch cable failure

Casualties unknown • Sherman, TX, US

A helicopter experienced an abrupt left yaw during final approach, leading to a ground impact after the clutch cable separated.

What happened

During final approach at 40 knots and 20 feet above ground level (AGL), the helicopter experienced an abrupt left yaw. The pilot reported that the engine RPM suddenly deviated from the gauge. In response, the pilot lowered the collective and moved the throttle to idle. As the aircraft reached approximately 5 feet AGL, the pilot increased the collective and applied slight aft cyclic. The helicopter subsequently struck the ground on the rear section of the right skid, bounced, and rolled onto its left side. There were no injuries reported.

The investigation

An examination of the aircraft at the accident site determined that the clutch cable had separated. Subsequent analysis of the failed cable revealed that it had failed due to high-cycle fatigue crack propagation on the individual wires. The initiation of these cracks was linked to an area where the wires made contact with one another. Investigators found no evidence of manufacturing or material defects within the cable assembly. Furthermore, the inspection indicated that identifying the failing wires would have been difficult without disassembling the component.

Findings

Maintenance records showed the helicopter had accumulated a total of 757.5 flight hours. The time elapsed since the last 400-hour inspection was 398.9 hours. According to the manufacturer's maintenance manual, the clutch cable and clutch assembly must be disassembled and inspected every 400 hours.

Probable cause

The separation of the clutch cable due to fatigue crack propagation on the individual wires.

Frequently asked questions

What happened in the 2000-07-25 Schweizer 269C accident near Sherman, TX?

A helicopter experienced an abrupt left yaw during final approach, leading to a ground impact after the clutch cable separated.

What aircraft was involved and where did it happen?

The accident on 2000-07-25 involved a Schweizer 269C, registration N298SH, at Sherman, TX.

What was the probable cause of the accident?

The separation of the clutch cable due to fatigue crack propagation on the individual wires.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X21471. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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