Engine Overspeed and Tail Rotor Drive Shaft Separation During Training

Casualties unknown • Ketchikan, AK, US

Two helicopter instructors experienced an engine overspeed and tail rotor drive shaft failure while practicing autorotations in a turbine-powered helicopter.

What happened

Two commercial helicopter pilots, both certified as helicopter instructors, were conducting training maneuvers in a turbine-powered helicopter. The crew was practicing autorotations with a power recovery prior to touchdown.

During the power recovery phase, the flying pilot accidentally engaged the flight stop augmented fuel flow switch. This action caused an overspeed of both the engine and the main rotor. In an attempt to reduce the rotor RPM, the second pilot joined the flying pilot on the controls and increased the collective. This resulted in an abrupt climb to approximately 60 feet above the ground. At this altitude, the tail rotor drive shaft separated from the aircraft. Following the separation, the engine lost power, and the crew successfully completed an autorotation.

The investigation

The investigation determined that the engine and main rotor system had been subjected to significant overspeed conditions. These conditions led to a catastrophic failure of the turbine engine and the tail rotor drive shaft coupling.

Probable cause

The inadvertent activation of the flight stop augmented fuel flow switch, which lacks a protective guard, caused the engine to enter an augmented fuel flow regime and subsequently overspeed the engine and main rotor.

Frequently asked questions

What happened in the 2000-09-23 Eurocopter AS-350B-3 accident near Ketchikan, AK?

Two helicopter instructors experienced an engine overspeed and tail rotor drive shaft failure while practicing autorotations in a turbine-powered helicopter.

What aircraft was involved and where did it happen?

The accident on 2000-09-23 involved a Eurocopter AS-350B-3, registration N405AE, at Ketchikan, AK.

What was the probable cause of the accident?

The inadvertent activation of the flight stop augmented fuel flow switch, which lacks a protective guard, caused the engine to enter an augmented fuel flow regime and subsequently overspeed the engine and main rotor.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X21898. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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