Aircraft Impact on Mountain Peak Following Engine Failure

Casualties unknown • Essex, CA, US

An aircraft crashed into a steep rock face near the summit of a 4,900-foot mountain after an engine failure caused by a defective fuel injection component.

What happened

The aircraft failed to return to its departure airport, prompting a search operation initiated by an ELT signal. The wreckage was located after searchers were directed to the site of the impact on a steep rock face near the top of a 4,900-foot mountain.

At the time of the accident, witnesses reported that mountain tops in the area were obscured by clouds at altitudes above approximately 4,000 feet. Examination of the wreckage indicated that the airplane had "pancaked" against the side of the mountain while maintaining a 45-degree left bank. At the time of the crash, both communication radios were tuned to the emergency frequency.

The investigation

During the examination of the wreckage, investigators discovered a tear in the fuel injection flow divider diaphragm. A tear in this specific component during flight results in the immediate and complete cessation of engine operation.

Further inspection of the diaphragm revealed that the Dacron fabric was not centered within the elastomer, which deviated from the manufacturer's required specifications. This misalignment caused the Dacron fibers to undergo micro buckling failure resulting from tensile fatigue.

Probable cause

The engine ceased operating due to a tear in the fuel injection flow divider diaphragm, caused by improper centering of the Dacron fabric within the elastomer during manufacturing.

Frequently asked questions

What happened in the 2001-03-09 Piper PA-32R-300 accident near Essex, CA?

An aircraft crashed into a steep rock face near the summit of a 4,900-foot mountain after an engine failure caused by a defective fuel injection component.

What aircraft was involved and where did it happen?

The accident on 2001-03-09 involved a Piper PA-32R-300, registration N1965H, operated by Jay Black, at Essex, CA.

What was the probable cause of the accident?

The engine ceased operating due to a tear in the fuel injection flow divider diaphragm, caused by improper centering of the Dacron fabric within the elastomer during manufacturing.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20010316X00594. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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