Casualties unknown

Accident Involving Mountain Impact and Fuel Injection Diaphragm Tear (N1965H)

Essex, CA, US

On March 9, 2001, a Piper PA-32R-300 (registration N1965H) operated by Jay Black was involved in an aviation accident near Essex, CA. Investigators recorded the probable cause as: Rupture of the fuel injection flow divider diaphragm due to improper manufacture of the raw material stock from which the diaphragm was fabricated. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

An airplane impacted a steep rock face near the top of a 4,900-foot mountain. Witnesses reported cloud obscuration above 4,000 feet. Examination revealed a torn fuel injection flow divider diaphragm with a manufacturing defect.

Accident Details

The airplane did not return to the departure airport. An emergency locator transmitter signal directed searchers to the wreckage. The airplane had impacted a steep rock face near the top of a 4,900-foot mountain. The wreckage showed that the airplane had struck the side of the mountain while in a 45-degree left bank, with the impact described as a "pancake" collision.

Witness Reports

Witnesses reported that, around the time of the accident, the mountain tops in the area were obscured in clouds above approximately 4,000 feet.

Communication Equipment

Both of the airplane's communication radios were tuned to the emergency frequency at the time of the accident.

Wreckage Examination

During the examination of the wreckage, the fuel injection flow divider diaphragm was found to have a tear. A tear in this diaphragm during flight would cause the engine to abruptly and completely cease operating.

Fuel Injection Diaphragm Findings

Examination of the diaphragm revealed that the Dacron fabric was not centered in the elastomer, as called for in the manufacturer's drawing. The lack of centering in the elastomer led to micro buckling failure of the Dacron fibers due to tensile fatigue.

Frequently asked questions

What happened in the 9 Mar 2001 Piper PA-32R-300 accident near Essex, CA?

An airplane impacted a steep rock face near the top of a 4,900-foot mountain. Witnesses reported cloud obscuration above 4,000 feet. Examination revealed a torn fuel injection flow divider diaphragm with a manufacturing defect.

What aircraft was involved and where did it happen?

The accident on 9 Mar 2001 involved a Piper PA-32R-300, registration N1965H, operated by Jay Black, at Essex, CA.

What was the probable cause of the accident?

Rupture of the fuel injection flow divider diaphragm due to improper manufacture of the raw material stock from which the diaphragm was fabricated. The diaphragm tear resulted in complete engine power loss, which required the pilot to descend into an undercast. The undercast obscured the mountain, which the airplane…

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20010316X00594. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.