Horizontal Stabilizer Jam During Cruise Flight

Casualties unknown • Norfolk, VA, US

A horizontal stabilizer became jammed in a -1 degree trim position during cruise flight, leading to an investigation of the elevator trim actuator.

What happened

While operating in the cruise phase of flight, the aircraft's horizontal stabilizer became jammed in the (-1)-degree trim position. The aircraft subsequently completed an uneventful landing.

The investigation

Following the incident, the elevator trim actuator was sent to the manufacturer for a detailed examination conducted under the supervision of a Safety Board investigator. This component contained both a primary and a back-up clutch gear, with each gear equipped with its own torque nut and lock washer.

Upon inspection, investigators discovered that the tabs on the lock washers had not been bent over into the locked position. Furthermore, there was no evidence to suggest that these tabs had ever been properly secured. As a result, the back-up clutch torque nut had moved off its position and slid down the shaft until it came to rest against the outer race of the clutch gear cluster bearing. The face of this backed-off nut showed a scratch around its outer edge, which was consistent with fouling against the bearing's outer race. This mechanical interference is what caused the unit to jam.

Probable cause

An isolated error in the manufacturing process resulted in lock washer tabs not being secured, allowing a torque nut to move and jam the elevator trim actuator.

Frequently asked questions

What happened in the 2001-04-25 Embraer EMB-145 accident near Norfolk, VA?

A horizontal stabilizer became jammed in a -1 degree trim position during cruise flight, leading to an investigation of the elevator trim actuator.

What aircraft was involved and where did it happen?

The accident on 2001-04-25 involved a Embraer EMB-145, registration N29917, operated by Continental Express Inc, at Norfolk, VA.

What was the probable cause of the accident?

An isolated error in the manufacturing process resulted in lock washer tabs not being secured, allowing a torque nut to move and jam the elevator trim actuator.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20010502X00858. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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