Casualties unknown

2001-07-09: Hughes 269A (N7028V) — Clay, NY

Clay, NY, US

On July 9, 2001, a Hughes 269A (registration N7028V) was involved in an aviation accident near Clay, NY. Investigators recorded the probable cause as: Failure of the left aft cluster fitting due to a fatigue crack. Factors in the accident were the mechanic's failure to identify the crack at the last annual inspection, and the pilot's failure to identify the crack during the last daily inspection. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

A helicopter in cruise experienced a tailboom attaching point failure, leading to a loss of tailrotor authority and subsequent hard landing. The pilot had performed required daily inspections, and an annual inspection had been completed 11 months and 23.3 flight hours prior.

Incident Overview

During cruise flight, the pilot of the helicopter heard a loud bang and subsequently lost tailrotor authority. The pilot maneuvered the aircraft for landing and reduced airspeed in anticipation of touchdown. The helicopter began to rotate. At an altitude of approximately 30 to 50 feet above ground level, the pilot pulled the collective to cushion the landing. The helicopter then impacted the ground and rolled onto its side.

Maintenance History

The helicopter had received an annual inspection 11 months and 23.3 flight hours before the accident. During that inspection, the mechanic documented that Airworthiness Directive (AD) 76-18-01 had been complied with.

Examination Findings

Post-accident examination of the left aft cluster fitting revealed that the tailboom attaching point had separated, severing the tailrotor drive shaft. The fracture surfaces of the cluster fitting were relatively flat with smooth curving boundaries, which were described as features typical of fatigue. Most of the relatively rough area in the lower lug displayed curving arrest lines, features typical of low-cycle fatigue.

Airworthiness Directive and Inspections

AD 76-18-01 required that within 50 flight hours of the effective date, and thereafter at intervals not exceeding 50 flight hours (or until modifications were accomplished), the tailboom support strut aluminum end fittings be visually inspected for deformation or damage, and then checked for cracking using dye penetrant. If cracking or damage was identified, the affected structure would need replacement. The AD mandated that the dye penetrant inspection be conducted in accordance with Service Information Notice N-82.3. That notice additionally required a daily visual inspection, which the pilot stated he performed prior to the flight.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20010725X01508. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.