Flight control stiffness reported during flight

Casualties unknown • Portland, OR, US

A flight crew experienced increasing roll control resistance and an unexpected control wheel movement during a flight, leading to a post-flight inspection of the aircraft.

What happened

Shortly after departure, the first officer observed stiffness in the flight controls while attempting to roll the aircraft to the left. Following an assessment of the situation, the captain decided to continue the climb. After reaching level flight, the crew observed that the control stiffness increased in proportion to the airspeed. This phenomenon persisted during the descent phase, with the first officer noting that resistance to left roll inputs increased as the aircraft accelerated.

In an attempt to relieve the pressure, the captain utilized aileron trim. However, once the trim indicator reached the first index, the control wheel suddenly snapped approximately 25 degrees, causing the airplane to bank to the right. As the aircraft slowed during the approach, the crew noted that the roll control stiffness decreased. Following the landing, a full control check was performed, which revealed no abnormal indications regarding the spoilers or ailerons.

The investigation

A post-flight inspection identified several mechanical discrepancies believed to have contributed to the stiff flight controls:

  • High tension in the right control yoke chain
  • The right aileron spring tab hinge bearing failed to rotate freely
  • Low tension on the left aileron spring tab aft spring and a worn contact stud
  • Low tension on the right aileron spring tab and a worn contact stud
  • The left aileron hinge bearing failed to rotate freely

Frequently asked questions

What happened in the 2001-08-28 DE Havilland DHC-8-102 accident near Portland, OR?

A flight crew experienced increasing roll control resistance and an unexpected control wheel movement during a flight, leading to a post-flight inspection of the aircraft.

What aircraft was involved and where did it happen?

The accident on 2001-08-28 involved a DE Havilland DHC-8-102, registration N827PH, operated by Horizon Air Inc, at Portland, OR.

What was the probable cause of the accident?

Improper tension of the right control yoke chain; a worn right aileron spring tab hinge bearing; improper tension of the left aileron spring tab aft spring and worn contact stud; improper tension of the right aileron spring tab and a worn contact stud; a worn left aileron hinge bearing.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20010904X01859. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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