Casualties unknown

Engine Power Loss During Agricultural Maneuver Due to Sealant and Bearing Failure (N4629J)

Aiken, TX, US

On September 27, 2001, a Cessna T188C (registration N4629J) operated by Addison Spraying Service was involved in an aviation accident near Aiken, TX. Investigators recorded the probable cause as: The silicon sealant prevented proper torqueing of the bolts that mate the crankcase halves, leading to vibration at the crankcase mating surfaces. The #2 main bearing then shifted and failed, resulting in a loss of engine power. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

An agricultural airplane lost engine power at 120 feet agl while maneuvering to enter a field. Forced landing resulted in contact with cotton rows. Examination revealed silicon sealant prevented proper torqueing of crankcase bolts, leading to bearing failure.

Accident Details

The pilot was maneuvering an agricultural airplane to enter a field and commence spraying. At 120 feet above ground level, the engine lost power. The pilot attempted to restart the engine, but it did not restart. During the ensuing forced landing, the airplane contacted circular rows of cotton before coming to rest upright.

Examination Findings

The engine was examined at the manufacturer's facility. Silicon sealant was observed on the base flanges of cylinders #1, #2, #4, and #6, and on the crankcase mating surfaces. Fretting was observed on the base flanges of the cylinders, on the mating surface of the crankcase halves, and on the main bearing bosses. The #2 main bearing was found fragmented, and its bore was cracked and damaged. Additionally, the crankshaft was fractured between the #2 main bearing and #3 crankshaft cheek. According to a TCM metallurgist, the fatigue fracture's origin was determined to be at the aft radius of the #2 main bearing.

Cause

The silicon sealant prevented proper torqueing of the bolts that mate the crankcase halves, leading to vibration at the crankcase mating surfaces. This vibration caused the #2 main bearing to shift and fail, resulting in a loss of engine power.

Probable cause

The silicon sealant prevented proper torqueing of the bolts that mate the crankcase halves, leading to vibration at the crankcase mating surfaces. The #2 main bearing then shifted and failed, resulting in a loss of engine power.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20011002X02025. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.