Helicopter accident during hydraulic actuator check

Casualties unknown • Bishop, CA, US

A helicopter sustained major damage after the collective uncommandedly rose during a ground-based hydraulic system test.

What happened

During the first flight of the day, the pilot was performing a hydraulic actuator check. The collective had been placed in the down position and the collective lock was engaged. After the rotor powered up to 100 percent flight idle, the pilot depressed the hydraulic test switch and moved the cyclic fore and aft to confirm remaining pressure in the accumulators.

During this process, the collective rose uncommanded, causing the helicopter to move forward in a nose-down attitude. The main rotor struck the ground, and the aircraft completed two revolutions before rolling onto its side. The impact resulted in 0 fatalities, though the accident caused the destruction of both the main and tail rotor systems. A small fire started in the exhaust area but was quickly extinguished.

The investigation

Investigators examined the collective locking mechanism (P/N 350A-27 3455-20 and P/N 350A-27 3107-26) and found that it failed to hold the collective in the full down position because of wear on the locking tab. Additionally, during servo accumulator checks, moving the cyclic control after the depletion of the accumulators caused the collective to move due to feedback within the control system. This movement caused the locking device to disengage.

Probable cause

The collective locking mechanism failed to maintain the collective in the down position due to wear on the locking tab, which, combined with control system feedback during hydraulic testing, allowed the collective to rise uncommanded.

Frequently asked questions

What happened in the 2002-09-29 Eurocopter AS350-B3 accident near Bishop, CA?

A helicopter sustained major damage after the collective uncommandedly rose during a ground-based hydraulic system test.

What aircraft was involved and where did it happen?

The accident on 2002-09-29 involved a Eurocopter AS350-B3, registration N352SA, operated by US Dept OF Agriculture, US Forest Service, at Bishop, CA.

What was the probable cause of the accident?

The collective locking mechanism failed to maintain the collective in the down position due to wear on the locking tab, which, combined with control system feedback during hydraulic testing, allowed the collective to rise uncommanded.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20021004X05284. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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