Flight Control Impairment Due to Ice Accumulation in Wheel Wells

Casualties unknown • Jamaica, NY, US

A flight crew experienced restricted lateral control and flap extension during cruise due to ice accumulation caused by a leaking potable water line.

What happened

While cruising at altitude, the flight crew of an unidentified aircraft discovered that the control wheel could not be moved for lateral aileron control. While the elevator and rudder remained functional, the crew was unable to extend the trailing edge wing flaps as they approached their destination, although the leading edge slats did extend. The aircraft subsequently performed a landing in this degraded configuration.

The investigation

Post-flight inspections of the aircraft revealed ice accumulations located within all three wheel wells. This ice had accumulated on both the aertoon control cables and the flap extension cables, physically preventing the movement of the cables.

Investigators traced the source of the moisture to a leak in the potable water system. A rubber hose attached to a water line fitting beneath the floorboard, near the 3R door, was found to be misting water. When the floorboard was lifted, the upward movement was restricted by this specific water line. Further inspection showed that the water line pulled loose from its fitting during the examination. The failure of the rubber hose was attributed to excessive load applied to the crimped joint between the flexible hose and the end fitting.

It was noted that the aircraft manufacturer had installed water lines to the underside of the floorboards. However, the maintenance manuals lacked instructions for identifying if a water line was attached to the underside of a floorboard or procedures for disconnecting such lines before lifting the panels.

Probable cause

Ice accumulation on flight control cables caused by a leaking potable water line due to mechanical stress on a hose fitting.

Frequently asked questions

What happened in the 2003-01-14 Mcdonnell Douglas MD-11-C accident near Jamaica, NY?

A flight crew experienced restricted lateral control and flap extension during cruise due to ice accumulation caused by a leaking potable water line.

What aircraft was involved and where did it happen?

The accident on 2003-01-14 involved a Mcdonnell Douglas MD-11-C, registration I-DUPA, at Jamaica, NY.

What was the probable cause of the accident?

Ice accumulation on flight control cables caused by a leaking potable water line due to mechanical stress on a hose fitting.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20030207X00179. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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