Casualties unknown

2004-04-13: Piper PA-46-310P (N861DD) — Timothy Morgan — Taylor, PA

Taylor, PA, US

On April 13, 2004, a Piper PA-46-310P (registration N861DD) operated by Timothy Morgan was involved in an aviation accident near Taylor, PA. Investigators recorded the probable cause as: The failure of the number 2 connecting rod, after a main bearing shift, which resulted in a catastrophic engine failure. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

While climbing at 5,500 feet, an airplane experienced engine vibration, power loss, rising oil temperature, and falling oil pressure, leading to total power loss. A forced landing resulted in the left wing striking a tree. Post-accident examination revealed oil streaks, a hole in the crankcase, and a broken connecting rod.

Accident Sequence

The airplane was climbing through 5,500 feet when the engine began to vibrate and lose power. The pilot observed an increase in oil temperature and a decrease in oil pressure, followed by a total loss of engine power. The pilot executed a forced landing to a field; however, during the landing, the airplane's left wing impacted a tree.

Post-Accident Examination

Examination of the airplane revealed streaks of oil on the engine cowling and a 6-inch hole in the top of the engine crankcase, in the vicinity of the number 2 cylinder. Further examination showed that the number 2 connecting rod was broken into four pieces. The connecting rod journal was black in color and the metal had a "smeared" appearance. Fretting was observed on the mating surfaces of the number 2 main bearing saddles. Additionally, the bearing shells had "walked" towards the rear of the engine about 1/4 of an inch. The crankcase through-bolt torques could not be determined.

Engine History

According to a representative of the engine manufacturer, a bearing shift could result in a decrease in oil flow to the journal, and a subsequent catastrophic engine failure. The airplane had been operated for 26 hours since its most recent annual inspection, which was performed about a month prior to the accident. The engine had been operated for about 1,700 hours since it was rebuilt by TCM about 9 years prior to the accident. The number 2 and 4 cylinders had been replaced about 830 hours prior to the accident.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040419X00479. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.