Casualties unknown

Engine Failure During Climb Forces Landing with Tree Impact (N861DD)

Taylor, PA, US

On April 13, 2004, a Piper PA-46-310P (registration N861DD) operated by Timothy Morgan was involved in an aviation accident near Taylor, PA. Investigators recorded the probable cause as: The failure of the number 2 connecting rod, after a main bearing shift, which resulted in a catastrophic engine failure. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-07-04Data APIEditorial standards

While climbing at 5,500 feet, an airplane experienced engine vibration, power loss, rising oil temperature, and falling oil pressure, leading to total power loss. A forced landing resulted in the left wing striking a tree. Post-accident examination revealed oil streaks, a hole in the crankcase, and a broken connecting rod.

Accident Sequence

The airplane was climbing through 5,500 feet when the engine began to vibrate and lose power. The pilot observed an increase in oil temperature and a decrease in oil pressure, followed by a total loss of engine power. The pilot executed a forced landing to a field; however, during the landing, the airplane's left wing impacted a tree.

Post-Accident Examination

Examination of the airplane revealed streaks of oil on the engine cowling and a 6-inch hole in the top of the engine crankcase, in the vicinity of the number 2 cylinder. Further examination showed that the number 2 connecting rod was broken into four pieces. The connecting rod journal was black in color and the metal had a "smeared" appearance. Fretting was observed on the mating surfaces of the number 2 main bearing saddles. Additionally, the bearing shells had "walked" towards the rear of the engine about 1/4 of an inch. The crankcase through-bolt torques could not be determined.

Engine History

According to a representative of the engine manufacturer, a bearing shift could result in a decrease in oil flow to the journal, and a subsequent catastrophic engine failure. The airplane had been operated for 26 hours since its most recent annual inspection, which was performed about a month prior to the accident. The engine had been operated for about 1,700 hours since it was rebuilt by TCM about 9 years prior to the accident. The number 2 and 4 cylinders had been replaced about 830 hours prior to the accident.

Frequently asked questions

What happened in the 13 Apr 2004 Piper PA-46-310P accident near Taylor, PA?

While climbing at 5,500 feet, an airplane experienced engine vibration, power loss, rising oil temperature, and falling oil pressure, leading to total power loss. A forced landing resulted in the left wing striking a tree. Post-accident examination revealed oil streaks, a hole in the crankcase, and a broken…

What aircraft was involved and where did it happen?

The accident on 13 Apr 2004 involved a Piper PA-46-310P, registration N861DD, operated by Timothy Morgan, at Taylor, PA.

What was the probable cause of the accident?

The failure of the number 2 connecting rod, after a main bearing shift, which resulted in a catastrophic engine failure.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040419X00479. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.