Brake component failure leads to ground loop during landing roll

Casualties unknown • Bozeman, MT, US

A sudden ground loop occurred during a landing roll while the pilot was attempting to exit the runway at taxiway Echo.

What happened

During the landing roll, the pilot was applying heavy braking to turn off the runway at taxiway Echo. During this maneuver, the aircraft suddenly and rapidly ground-looped to the left.

The investigation

An initial post-accident inspection of the aircraft revealed that the right main gear brake rotor assembly had torn loose from the wheel, which rendered the right wheel brake totally inoperative. The wheel hub and brake disk assembly were examined at the NTSB Materials Laboratory. Investigators determined that the brake disk attachment flange failed due to fatigue in the bend around the attachment flange.

Findings

  • The brake disk exhibited a substantial amount of general corrosion.
  • While the attachment flange met minimum thickness requirements, most of its surface was covered by corrosion and corrosion pitting.
  • The fatigue crack propagation that led to the failure originated in one of these corrosion pits.

Probable cause

The failure of the brake disk attachment flange due to fatigue originating from corrosion pitting.

Frequently asked questions

What happened in the 2004-06-24 Cessna 185F accident near Bozeman, MT?

A sudden ground loop occurred during a landing roll while the pilot was attempting to exit the runway at taxiway Echo.

What aircraft was involved and where did it happen?

The accident on 2004-06-24 involved a Cessna 185F, registration N4585F, at Bozeman, MT.

What was the probable cause of the accident?

The failure of the brake disk attachment flange due to fatigue originating from corrosion pitting.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040702X00902. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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