Engine failure leads to forced landing in open field

Casualties unknown • Ontario, CA, US

An aircraft experienced a complete loss of engine power during flight, resulting in a collision with a berm during an emergency landing.

What happened

During the flight, the engine initially operated normally. After several minutes of operation, the engine began running roughly and oil appeared on the front windshield. Following this, all engine power was lost. The pilot attempted a forced landing in an open field located approximately 3/4-mile from the airport, but the Cessna (type not specified in source) collided with a berm during the maneuver.

The investigation

An examination of the engine revealed approximately 10 quarts of oil in the sump and a hole in the engine case located next to the oil dipstick port. A teardown examination determined that the connecting rod bearing on rod number 5 had overheated to failure, which subsequently caused the connecting rod to break. At the time of the accident, the engine had been operated for 40 hours since its last inspection and 806 hours since its last major overhaul. The aircraft had a total time of approximately 6,325 hours.

Findings

  • The engine experienced a complete loss of power due to mechanical failure.
  • A hole in the engine case allowed oil to escape, as evidenced by oil on the windshield.
  • The failure was caused by the overheating and subsequent breakage of the number 5 connecting rod bearing.

Probable cause

The engine failed because the number five connecting rod bearing overheated and failed, causing the connecting rod to break.

Frequently asked questions

What happened in the 2004-07-25 Piper PA-32RT-300 accident near Ontario, CA?

An aircraft experienced a complete loss of engine power during flight, resulting in a collision with a berm during an emergency landing.

What aircraft was involved and where did it happen?

The accident on 2004-07-25 involved a Piper PA-32RT-300, registration N5GC, at Ontario, CA.

What was the probable cause of the accident?

The engine failed because the number five connecting rod bearing overheated and failed, causing the connecting rod to break.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20040730X01117. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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