Engine failure during cruise flight leads to field landing

Casualties unknown • Ashland, AL, US

An engine failure caused by a broken exhaust valve led to an emergency landing in a field, resulting in damage to the aircraft's propeller and engine firewall.

What happened

While operating in cruise flight at 2,500 feet, the pilot experienced an engine malfunction characterized by rough running and shuddering. After confirming control of the aircraft, the pilot searched for a suitable area for a forced landing and identified both a country road and a field as potential options.

The pilot completed the emergency checklist and initiated a downwind pattern to land on the highway. During the base leg of the approach, the pilot observed power poles but could not identify any power lines between them. Consequently, the pilot decided to divert to a nearby field. While executing a left 35-degree turn toward the field, the propeller struck a tree. This impact caused the aircraft to yaw to the left and collide with the ground, resulting in the separation of the landing gear and damage to the engine firewall.

The investigation

An examination of the engine assembly was conducted following the accident. Investigators found that the exhaust valve in the No. 4 cylinder had failed. Further inspection of the exhaust valve revealed that fatigue cracks had propagated from opposite sides of the stem, specifically at the beginning of the radius between the stem and the valve head.

Probable cause

The failure of the exhaust valve in the number four cylinder due to fatigue cracking.

Frequently asked questions

What happened in the 2004-10-02 Stinson 108 accident near Ashland, AL?

An engine failure caused by a broken exhaust valve led to an emergency landing in a field, resulting in damage to the aircraft's propeller and engine firewall.

What aircraft was involved and where did it happen?

The accident on 2004-10-02 involved a Stinson 108, registration N40129, at Ashland, AL.

What was the probable cause of the accident?

The failure of the exhaust valve in the number four cylinder due to fatigue cracking.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20041005X01564. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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