Engine failure during takeoff of single-engine aircraft

Casualties unknown • Philadelphia, PA, US

A pilot was forced to perform an emergency landing after a cylinder separated from the engine during the takeoff phase.

What happened

During the takeoff phase, the pilot of the aircraft experienced a loud noise accompanied by severe engine vibrations. Realizing that returning to the airport was not possible, the pilot elected to land straight ahead. The aircraft came to rest approximately 500 to 700 feet beyond the departure end of the runway. There were no injuries reported.

The investigation

An examination of the engine revealed that the number 3 cylinder had separated from the engine case. Further inspection of the number 3 cylinder showed that the separation was caused by fatigue of the cylinder attachment studs and both through bolts. This fatigue originated in the lower aft stud and subsequently progressed to the remaining studs and bolts. At the time of the accident, the engine had accumulated 1,407 total hours of operation since its most recent overhaul.

Probable cause

The separation of the number 3 cylinder from the engine case due to fatigue of the cylinder attachment studs and through bolts.

Frequently asked questions

What happened in the 2006-04-09 Piper PA-28RT-201 accident near Philadelphia, PA?

A pilot was forced to perform an emergency landing after a cylinder separated from the engine during the takeoff phase.

What aircraft was involved and where did it happen?

The accident on 2006-04-09 involved a Piper PA-28RT-201, registration N901AV, operated by Northeast Aviation Inc, at Philadelphia, PA.

What was the probable cause of the accident?

The separation of the number 3 cylinder from the engine case due to fatigue of the cylinder attachment studs and through bolts.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20060416X00446. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

Loading the flight search…