History of the Flight
On April 22, 2009, about 1300 eastern daylight time, a Maule M-5-180C, registration N66VJ, was substantially damaged during a forced landing while on approach to Spence Airport (MUL), Moultrie, Georgia. The pilot/owner and the two passengers were not injured. The personal flight was operated under Title 14 Code of Federal Regulations Part 91. Visual meteorological conditions prevailed, and no flight plan was filed.
The pilot reported that he departed from Hilltop Lakes Airport (OTE4), Hilltop Lakes, Texas, and made an intermediate fuel stop in Mississippi. He then flew to Moultrie Municipal Airport (MGR), Moultrie, Georgia, but realized his intended destination, the Maule factory, was located at MUL. He departed MGR for MUL, about 6 miles to the northeast. He stated that the fuel selector was set to the "BOTH" position for the flight between MGR and MUL. The pilot applied carburetor heat and switched the fuel boost pump on for the approach and descent into MUL. At an altitude of approximately 1,500 feet above mean sea level (msl) and about 2 miles from the airport, the engine "quit running." The pilot observed the fuel pressure gauge reading "0 psig." He stated that the engine "started to run a couple of times," but he realized he would be unable to reach the runway and executed a forced landing in an open field. Shortly after touchdown, the right main landing gear caught on an object or irregularity in the field, causing the right wing to strike the ground. The left wing then struck the ground, and the airplane came to rest approximately 120 feet beyond its touchdown point.
Personnel Information
FAA records indicated that the pilot held a private pilot certificate with a single-engine land rating. The pilot reported 1,014 total hours of flight experience, with 161 hours in the accident airplane make and model. His most recent flight review was completed in August 2008, and his most recent FAA third-class medical certificate was issued in July 2008.
Aircraft Information
The airplane was manufactured in 1985 and first registered to the accident pilot in February 2008. The most recent annual inspection was completed four days before the accident, on April 18, 2009. As of the accident date, the airplane had accumulated 1,243 total hours in service.
Meteorological Information
The MGR automated weather observation 20 minutes before the accident reported winds from 270 degrees at 10 knots, gusts to 14 knots, clear skies, 4 miles visibility in haze, temperature 23 degrees Celsius, dew point 6 degrees Celsius, and an altimeter setting of 30.14 inches of mercury. The MGR automated weather observation 20 minutes after the accident included winds from 290 degrees at 5 knots, gusts to 14 knots, and an altimeter setting of 30.13 inches of mercury.
Overlay of the temperature and dew point values on a reference chart for carburetor icing potential indicated that the ambient conditions were in the region of the chart denoted as "serious icing at glide power."
Additional Information
According to the Federal Aviation Administration (FAA) inspector who responded to the accident, the fuel selector was found in the "Both Tanks" position, and the carburetor heat control was found in the "ON" position. Approximately 40 gallons of fuel were obtained when the tanks were drained in preparation to remove the wings and transport the airplane to MUL.
The FAA inspector and a certificated mechanic with airframe and powerplant ratings and an inspection authorization examined the airplane after it was recovered to MUL. According to the mechanic, the fuel lines and gascolator were checked for obstructions and contamination, but none was found. The fuel drained from the carburetor was unremarkable. The mechanic then introduced fuel to the system upstream of the fuel boost pump. The boost pump was activated, and fuel pressure was obtained "right away." The engine then started normally. The engine was run to a maximum of 2,000 rpm with "no problem." The magnetos were checked at 2,000 rpm, and no problems were noted.
The airplane was equipped with a flexible duct routed from an exhaust system shroud to the carburetor inlet air box, intended to provide warm air to the carburetor when the carburetor heat control was activated. The duct was circular in cross section, approximately 4 inches in diameter, made of silicone-impregnated cloth wrapped on a spiral wire for rigidity. The duct material is typically referred to as "scat hose" or "scat tubing." Examination of the duct revealed a split extending approximately 3/4 of the way around the duct circumference, close to the point where the duct attached to the exhaust shroud.
A review of maintenance records revealed two entries mentioning scat tubing. An entry dated September 1990 with a Hobbs time of 306.5 hours explicitly stated "changed carb heat hose." An entry dated October 2001 with a recording tach time of 922.7 and total time in service of 1020.76 hours contained the text "installed new engine scat tubing as needed," but it could not be determined whether the carburetor heat duct was replaced at that time. A representative of a manufacturer of aircraft scat tubing stated that the company considered the material to have a "shelf life" of 20 years.