Mechanical Failure of Elevator Pushrod End in SZD-9 bis Bocian 1E

Casualties unknown • Bielsko (EPBA), PL

A flight control failure involving a fractured elevator pushrod end was identified during pre-flight checks of a glider at Bielsko-Aleksandrowice.

What happened

On July 4, 2017, at approximately 07:15, a student pilot and instructor were preparing for their first flight of the day at the Bielsko-Aleksandrowice (EPBA) aerodrome. During the pre-flight inspection, the instructor noticed the control stick moving spontaneously toward a neutral position.

Upon further testing, the instructor determined that while the ailerons were functioning correctly, the elevator was non-responsive to control stick inputs, despite the stick moving without resistance. To investigate, the instructor moved the elevator manually from the tail section of the SZD-9 bis Bocian 1E, but this movement failed to translate to the cockpit controls. After inspecting the control linkages through inspection ports, the instructor discovered that the elevator pushrod was hanging loose due to a fractured threaded adjustment end.

The investigation

The investigation, conducted by the operator, examined the mechanical integrity of the control system. Investigators inspected the fracture surface of the threaded adjustment end and determined that the failure was caused by fatigue. The investigation also looked into the operational history of the aircraft and the physical condition of the components.

Findings

  • The primary cause of the incident was a fatigue crack in the threaded adjustment end of the elevator pushrod.
  • The glider had been undergoing intensive use as part of a flight training program.
  • A slight bending of the adjustment screw was noted, which may have resulted from improper securing of the elevator during ground transport around the airfield.

Probable cause

The failure was caused by a fatigue fracture of the elevator pushrod's threaded adjustment end, likely exacerbated by intensive training operations and potential damage from improper securing during transport.

Frequently asked questions

What happened in the 2017-08-04 SZD-9bis Bocian accident near Bielsko (EPBA), PL?

A flight control failure involving a fractured elevator pushrod end was identified during pre-flight checks of a glider at Bielsko-Aleksandrowice.

What aircraft was involved and where did it happen?

The accident on 2017-08-04 involved a SZD-9bis Bocian, registration SP-2820, at Bielsko (EPBA), PL.

What was the probable cause of the accident?

The failure was caused by a fatigue fracture of the elevator pushrod's threaded adjustment end, likely exacerbated by intensive training operations and potential damage from improper securing during transport.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2017-1952/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.

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