Engine Torque Exceedance During Simulated Engine Failure Training

Casualties unknown • Andrzejówka, PL

An EC 135 P2+ helicopter experienced a torque exceedance on both engines during an operational proficiency check simulation in Andrzejówka.

What happened

On September 25, 2017, at 13:23 local time, a crew consisting of a professional helicopter pilot was conducting an Operational Proficiency Check (OPC) near Andrzejówka. The flight was being performed in accordance with the established Operating Instructions. During the flight, the crew initiated a simulation of an engine failure during takeoff, specifically prior to reaching the Takeoff Decision Point (TDP).

During this simulated emergency procedure, the main rotor RPM dropped below 95%. This drop in rotor speed triggered the automatic disengagement of the training mode. Consequently, the torque (TRQ) on both engines exceeded permissible limits, with the left engine reaching 87% and the right engine reaching 86% within 01.125 seconds. Following the landing, the Technical Coordination Center (CKT) was notified, and the EC 135 P2+ was temporarily withdrawn from service.

The investigation

The investigation focused on the mechanical state of the aircraft and the environmental conditions at the time of the incident. Following the event, the Technical Service Station (SOT) in Szczecin conducted a thorough inspection of the helicopter in accordance with the relevant maintenance manual (MSM 05-51-00, 6-8) across categories A through D. The inspection revealed no mechanical irregularities or defects.

Findings

  • The primary cause of the incident was a reduction in the vertical rate of descent speed.
  • An unexpected change in meteorological conditions, specifically involving shifts in wind direction and wind strength, contributed to the event.

Probable cause

The incident was caused by a decrease in the vertical descent rate combined with sudden changes in wind speed and direction during the engine failure simulation.

Frequently asked questions

What happened in the 2017-09-25 EUROCOPTER, EC-135 P2+ accident near Andrzejówka, PL?

An EC 135 P2+ helicopter experienced a torque exceedance on both engines during an operational proficiency check simulation in Andrzejówka.

What aircraft was involved and where did it happen?

The accident on 2017-09-25 involved a EUROCOPTER, EC-135 P2+, registration SP-HXT, at Andrzejówka, PL.

What was the probable cause of the accident?

The incident was caused by a decrease in the vertical descent rate combined with sudden changes in wind speed and direction during the engine failure simulation.

Investigation report by the Polish State Commission on Aircraft Accidents Investigation (PKBWL). Original record: https://pkbwl.gov.pl/raporty/2017-2615/. This page is a structured re-presentation; facts and quotes are in the Panstwowa Komisja Badania Wypadkow Lotniczych (PKBWL), Poland.

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