Engine failure leads to helicopter crash near Wabush

Casualties unknown • Wabush, Newfoundland and Labrador, 4 nm SW, CA

A Bell 407 helicopter experienced a sudden loss of engine power during a slinging operation, resulting in a terrain impact in Newfoundland and Labrador.

What happened

At approximately 1300 Atlantic Daylight Time, a Bell 407 helicopter, registration C-FTJU, was performing slinging operations roughly 4 nautical miles southwest of Wabush, Newfoundland and Labrador. The aircraft, operated by Universal Helicopters Newfoundland Limited, was transporting a 2,300-pound drill tower using a 90-foot long-line.

As the pilot approached the drill base frame at an altitude of about 220 feet and an airspeed of 36 knots, a loud bang and smoke from the engine exhaust signaled a sudden loss of engine power. This failure caused a rapid decline in main rotor speed and an immediate leftward yaw. The pilot released the drill tower before the aircraft struck the ground approximately nine seconds after the power loss. The pilot sustained minor injuries and was able to exit the substantially damaged aircraft. No fire occurred following the impact.

The investigation

The investigation focused on the mechanical failure of the engine and the flight dynamics following the power loss. Investigators examined the engine components and the pilot'-s response to the emergency. The analysis also considered the aircraft's position within the height-velocity diagram (HVD) and the pilot's use of personal protective equipment.

Findings

  • The primary cause of the engine power loss was the failure of the third-stage turbine wheel, which occurred due to the overstress extension of high-cycle fatigue cracks in the blade trailing edges.
  • The engine power loss happened at an altitude that did not allow for a safe landing, contributing to the impact.
  • The helicopter was operating within the HVD "avoid" range at the time of the failure.
  • A delay in lowering the collective lever and failing to immediately correct the left yaw increased the risk of the crash and subsequent damage.
  • The pilot was not wearing a flight helmet, which increased the risk of head injuries during the impact.

Probable cause

The engine lost power due to the failure of the third-stage turbine wheel caused by fatigue cracks in the blade trailing edges. The subsequent impact was exacerbated by the aircraft operating in a height-velocity avoid range and a delay in executing necessary control inputs to maintain rotor speed.

Frequently asked questions

What happened in the 2012-08-12 Bell 407 (Helicopter), C-FTJU accident near Wabush, Newfoundland and Labrador, 4 nm SW, CA?

A Bell 407 helicopter experienced a sudden loss of engine power during a slinging operation, resulting in a terrain impact in Newfoundland and Labrador.

What aircraft was involved and where did it happen?

The accident on 2012-08-12 involved a Bell 407 (Helicopter), C-FTJU, operated by Universal Helicopters Newfoundland Limited, at Wabush, Newfoundland and Labrador, 4 nm SW, CA.

What was the probable cause of the accident?

The engine lost power due to the failure of the third-stage turbine wheel caused by fatigue cracks in the blade trailing edges. The subsequent impact was exacerbated by the aircraft operating in a height-velocity avoid range and a delay in executing necessary control inputs to maintain rotor speed.

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