Casualties unknown

2014-05-03: Short SC7 Skyvan 3 (G-BEOL ) — Weston-on-the-Green, Oxfordshire, GB

Weston-on-the-Green, Oxfordshire, GB

On May 3, 2014, a Short SC7 Skyvan 3 (registration G-BEOL) was involved in an aviation accident near Weston-on-the-Green, Oxfordshire, GB. Investigators recorded the probable cause as: Propagation of a fatigue crack from a machining feature in the thread undercut surface of the nose landing gear sliding tube, possibly resulting from the dimension and tolerance of the undercut diameter on the manufacturing drawing. This summary draws on records from the UK Air Accidents Investigation Branch (AAIB).

Sourcesthe UK Air Accidents Investigation Branch (AAIB)Primary reportUpdated 1785658417Data APIEditorial standards
Aircraft registered G-BEOL
Aircraft registered G-BEOL . Photo: Ad Meskens / CC BY-SA 3.0, via Wikimedia Commons

On 3 May 2013, the nose landing gear of Short SC7 Skyvan 3 G-BEOL detached on landing due to a fatigue crack in the sliding tube, linked to a machining feature.

Incident Overview

On 3 May 2013, at 1320 UTC, the Short SC7 Skyvan 3, registration G-BEOL, experienced a detachment of its nose landing gear (NLG) components upon landing at Weston-on-the-Green, Oxfordshire. The event prompted a forensic investigation by the aircraft manufacturer into the failed components.

Investigation Findings

The manufacturer's technical investigation determined that the detachment resulted from a fracture of the sliding tube within the oleo of the nose landing gear. The sliding tube is a hollow component with an internal screw thread at its lower end for attaching the nose wheel fork assembly. The fracture occurred near the top of this thread, specifically around the undercut—a recessed area intended to provide clearance for the thread cutting tool.

The most likely mechanism leading to the failure was the propagation of a fatigue crack originating from a machining feature present on the surface of the thread undercut. This feature may have been caused by the dimensions and tolerances specified for the undercut diameter on the manufacturing drawing, which allowed the thread cutting tool to leave a mark on the surface. Additionally, cracks were observed in some thread roots, and fatigue initiating from these features could not be discounted as a contributing factor.

Safety Actions

In response to the findings, the manufacturer issued Service Bulletin (SB) 32-17M, which requires a one-off visual and non-destructive testing (NDT) inspection of all Short Skyvan NLG sliding tubes installed on aircraft and held as spares. These inspections were mandated by EASA Airworthiness Directive 2014-0246, effective from 26 November 2014. At the time of the bulletin, no further corrective actions were proposed, but the manufacturer stated it would monitor responses to the service bulletin and take additional action if necessary to maintain the continued airworthiness of the fleet.

Probable cause

Propagation of a fatigue crack from a machining feature in the thread undercut surface of the nose landing gear sliding tube, possibly resulting from the dimension and tolerance of the undercut diameter on the manufacturing drawing.