Brake system design leads to ground collision at Old Sarum

Casualties unknown • Old Sarum Airfield, Wiltshire, GB

An Aero AT-3 aircraft struck a fuel bowser during engine start after a design flaw rendered the toe brakes inoperative.

What happened

On 12 June 2009, an Aero AT-3 with registration G-TGUN was involved in a ground collision at Old Sarum Airfield. Following a local flight, the pilot and passenger parked the aircraft alongside a fuel bowser to refuel. After the refueling process, the pilot returned to the cockpit, started the engine, and set the throttle to 25% power.

Upon engine start, the aircraft unexpectedly moved forward and veered sharply to the left. Despite the pilot applying significant pressure to the toe brakes, the aircraft failed to stop, eventually striking the fuel bowser with its propeller and right wing. The impact caused damage to the engine gearbox, the propeller, and the right wing, and resulted in the engine stopping. There were no injuries to the two occupants.

The investigation

The investigation established that the parking brake lever had been inadvertently moved to the 'on' position, likely by the pilot's leg or clothing while exiting the aircraft. The aircraft was equipped with a specific version of the braking system that lacked a bypass valve. Consequently, when the parking brake lever was engaged, the toe brakes were rendered completely inoperative.

Investigators found that the Flight Manual for G-TGUN contained inaccurate diagrams and failed to warn pilots that the toe brakes would lose functionality if the parking brake was engaged. Furthermore, the pilot's checklist did not include a specific check for the parking brake lever position during the engine start sequence.

Probable cause

The primary cause of the incident was a design flaw in the parking brake system which prevented the toe brakes from functioning when the parking brake was engaged, combined with a lack of adequate warning in the Flight Manual and cockpit placards.

Frequently asked questions

What happened in the 2009-06-12 Aero AT-3 R100 accident near Old Sarum Airfield, Wiltshire, GB?

An Aero AT-3 aircraft struck a fuel bowser during engine start after a design flaw rendered the toe brakes inoperative.

What aircraft was involved and where did it happen?

The accident on 2009-06-12 involved a Aero AT-3 R100, registration G-TGUN, at Old Sarum Airfield, Wiltshire, GB.

What was the probable cause of the accident?

The primary cause of the incident was a design flaw in the parking brake system which prevented the toe brakes from functioning when the parking brake was engaged, combined with a lack of adequate warning in the Flight Manual and cockpit placards.

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