Casualties unknown

2025-08-17: Piper Aircraft Corp PA-28-140 (VH-BUN) — Airspeed Aviation — 32 km north-north-east of Sydney Airport, New South Wales

32 km north-north-east of Sydney Airport, New South Wales

On August 17, 2025, a Piper Aircraft Corp PA-28-140 (registration VH-BUN) operated by Airspeed Aviation was involved in an aviation accident near 32 km north-north-east of Sydney Airport, New South Wales. Investigators recorded the probable cause as: The exhaust valve of cylinder 3 impacted the piston surface multiple times, causing damage to the piston, cylinder and spark plugs, resulting in a sudden loss of compression and subsequent loss of engine power. This summary draws on records from the Australian Transport Safety Bureau (ATSB).

Sourcesthe Australian Transport Safety Bureau (ATSB)Primary reportUpdated 1779781493Data APIEditorial standards

An aircraft experienced a loss of engine power after the exhaust valve of cylinder 3 impacted the piston, causing damage. The instructor performed an off-airport landing, with the aircraft absorbing the vertical impact and preventing significant injury.

Introduction

The Australian Transport Safety Bureau (ATSB) investigated an event where an aircraft experienced a sudden loss of engine power. The investigation focused on the exhaust valve of cylinder 3, which had impacted the piston surface multiple times.

Event Details

The exhaust valve of cylinder 3 impacted the piston surface repeatedly, resulting in damage to the piston, cylinder, and spark plugs. This damage caused a sudden loss of compression and subsequent loss of engine power. The ATSB was unable to determine whether the valve had stuck open, leading to piston impact and valve fracture, or whether the valve fractured before impacting the piston.

Actions Taken

Following the loss of power, the instructor identified that an off-airport landing was required. The instructor's prior knowledge of the area and proactive contingency planning assisted in identifying possible landing locations. As the engine's performance continued to deteriorate, the instructor re-evaluated the decision and changed the plan, including shortly before touchdown when it was assessed that there was insufficient clear area ahead.

Outcome

The turn away from obstacles prevented a potentially significant frontal impact. However, this maneuver also led to the aircraft contacting the ground with substantial vertical force due to the low remaining airspeed, which limited the instructor's ability to flare the aircraft. Fortunately, the aircraft absorbed the vertical impact, preventing significant injury to the occupants.

Probable cause

The exhaust valve of cylinder 3 impacted the piston surface multiple times, causing damage to the piston, cylinder and spark plugs, resulting in a sudden loss of compression and subsequent loss of engine power.