Electrical failure leads to structural damage in Beech King Air

Casualties unknown • Within the Scottish Terminal Manoeuvring Area, GB

A Beech B200 King Air experienced a total loss of electrical generation during flight, resulting in severe structural overstress to the outer wings.

What happened

On 28 March 2006, a Beech B200 King Air, registration G-PCOP, departed Glasgow Airport for Peterborough. Shortly after takeoff, the pilot observed a failure in the Flight Management System, followed by a progressive loss of all primary flight displays and radio communications. As the aircraft climbed through cloud layers, the pilot became aware of an RAF Tornado aircraft attempting to provide assistance. During this period, the aircraft entered a period of uncontrolled flight within the clouds, which was observed by the RAF crew.

While the pilot eventually managed to stabilize the aircraft and descend to visual meteorological conditions, the flight was marked by significant difficulty in maintaining control. The aircraft subsequently landed at RAF Leuchars. While the crew and passengers escaped without injury, the aircraft sustained significant damage.

The investigation

The AAIB investigation focused on the sudden loss of electrical power and the subsequent structural damage. Although initial ground inspections at Leuchars found no obvious external damage, a later examination at Blackbushe revealed that the outer wing skins and leading edges had been subjected to extreme flight loads, causing wrinkling and bulging. The engines were also removed for inspection.

Testing of the electrical systems, conducted with the assistance of the AASB, failed to replicate a technical malfunction in the generators. However, investigators examined the possibility of inadvertent switch selections. It was noted that if the engine start switches had been left in the 'on' position, the generators would be unable to be reset until the error was corrected, and the heavy current draw would rapidly deplete the battery.

Findings

  • The aircraft suffered a simultaneous loss of both DC generators shortly after takeoff.
  • The loss of electrical generation led to a rapid depletion of the battery, causing the progressive failure of avionics and radios.
  • The pilot's workload was significantly increased by the simultaneous loss of flight information and the need to navigate through cloud layers.
  • The aircraft was subjected to high flight loads during the period of uncontrolled flight, resulting in the necessity to replace the outer wing panels.
  • The aircraft's warning system did not meet certain airworthiness requirements regarding the visibility of warnings during a double generator failure.

Probable cause

The primary cause of the incident was the loss of both DC generators, likely due to the inadvertent selection of the engine start switches during pre-takeoff checks, which prevented the generators from being reset and led to a rapid depletion of the aircraft's battery power.

Frequently asked questions

What happened in the 2006-03-28 Beech B200 King Air accident near Within the Scottish Terminal Manoeuvring Area, GB?

A Beech B200 King Air experienced a total loss of electrical generation during flight, resulting in severe structural overstress to the outer wings.

What aircraft was involved and where did it happen?

The accident on 2006-03-28 involved a Beech B200 King Air, registration G-PCOP, at Within the Scottish Terminal Manoeuvring Area, GB.

What was the probable cause of the accident?

The primary cause of the incident was the loss of both DC generators, likely due to the inadvertent selection of the engine start switches during pre-takeoff checks, which prevented the generators from being reset and led to a rapid depletion of the aircraft's battery power.

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