Improper Loading Causes Center of Gravity Deviation in ATR 72 Departure

Casualties unknown • FR

An Air Tahiti ATR 72-212 experienced unusual control forces during takeoff and landing at Manihi due to an incorrect cargo distribution.

What happened

On May 2, 2009, an ATR 72-212, registration F-OIQR, operated by Air Tahiti, was preparing for a scheduled passenger flight from Manihi to Fakarava in French Polynesia. During the ground operations, a ground agent responsible for the weight and balance calculations encountered difficulties generating the required documentation due to frequent satellite connection failures. Consequently, the loading instructions were communicated orally to the baggage handlers.

During the takeoff roll from Manihi, the pilot in command experienced abnormal physical effort required on the control column to initiate rotation. To manage the difficulty, the pilot utilized the stabilizer trim but still had to apply additional manual force to the yoke. Following takeoff, the crew noted a sensation of "floating" and a perceived loss of control surface effectiveness during the initial climb. The flight continued to the destination, but upon arrival, the pilot experienced similar sluggishness in the controls during the approach and landing phase.

Upon arrival at the parking stand, it was discovered that a cargo load of 221 kg, which was documented to be in compartment 3F, had actually been placed in compartment 2R.

The investigation

The investigation focused on the ground handling procedures and the accuracy of the weight and balance documentation. Investigators examined the communication between the ground agents and the baggage handlers, as well as the technical configuration of the aircraft's cargo holds. The investigation also reviewed the operational procedures for verifying cargo distribution at the station.

Findings

  • The aircraft's center of gravity was outside the operational forward limit for both takeoff and landing.
  • The takeoff stabilizer trim was set to 1.1 nose-up, whereas the actual cargo distribution required a setting of 2.2.
  • The cargo was loaded incorrectly because a ground agent provided oral instructions to the baggage handlers that contradicted the written load plan.
  • The agent intended to place cargo in the forward hold to simplify unloading at the next stop but failed to realize this would significantly shift the center of gravity.
  • The second agent, responsible for verifying the load, performed a visual check based on the oral instructions rather than verifying the actual cargo against the written documents, which is a violation of established procedures.
  • Environmental factors, including high noise levels from aircraft engines and the cramped conditions of the temporary ground facilities, contributed to the breakdown in communication.

Probable cause

The incident was caused by an improper cargo distribution that placed the aircraft's center of gravity outside of operational limits. This was due to ground personnel providing verbal loading instructions that deviated from the official load plan and a failure to follow established verification procedures.

Frequently asked questions

What happened in the 2009-05-02 Bureau d’Enquêtes et d’Analyses pour la sécurité de l’aviation civile Zone Sud - Bâtiment 153 200 rue de Paris Aéroport du Bourget 93352 Le Bourget Cedex - France T : +33 1 49 92 72 00 - F : +33 1 49 92 72 03 www.bea.aero Incident survenu le 2 mai 2009 sur l’aérodrome de Manihi (Polynésie française) à l’ATR 72-212 accident near FR?

An Air Tahiti ATR 72-212 experienced unusual control forces during takeoff and landing at Manihi due to an incorrect cargo distribution.

What aircraft was involved and where did it happen?

The accident on 2009-05-02 involved a Bureau d’Enquêtes et d’Analyses pour la sécurité de l’aviation civile Zone Sud - Bâtiment 153 200 rue de Paris Aéroport du Bourget 93352 Le Bourget Cedex - France T : +33 1 49 92 72 00 - F : +33 1 49 92 72 03 www.bea.aero Incident survenu le 2 mai 2009 sur l’aérodrome de Manihi (Polynésie française) à l’ATR 72-212, at FR.

What was the probable cause of the accident?

The incident was caused by an improper cargo distribution that placed the aircraft's center of gravity outside of operational limits. This was due to ground personnel providing verbal loading instructions that deviated from the official load plan and a failure to follow established verification procedures.

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