Engine failure during takeoff leads to emergency return of LASER Airlines DC-9

Casualties unknown • SVVG., VE

A Douglas DC-9-82 operated by LASER Airlines experienced an engine failure during initial climb from El Vigía, resulting in a successful emergency return to the departure airport.

What happened

On July 7, 2025, at 22:25 UTC, a Douglas DC-9-82, registration YV3145, operated by LÍNEA AÉREA DE SERVICIO REGIONAL (LASER), C.A., departed from Juan Pablo Pérez Alfonso International Airport (SVVG) in El Vigía, Mérida, bound for Simón Bolívar International Airport (SVMI) in Maiquetía. The aircraft was carrying 79 people, including 71 passengers and eight crew members.

During the initial climb, after reaching approximately 1,000 feet, the flight crew heard a loud bang from the number two (right) engine. Upon checking engine parameters, the crew observed a critical increase in the Exhaust Gas Temperature (EGT) for the right engine. The captain notified Air Traffic Services and requested authorization to maintain runway heading and climb to 3,000 feet to perform emergency procedures. Following the Quick Reference Handbook (QRH) protocols, the crew executed an engine failure in flight procedure and shut down the right engine. The aircraft subsequently returned to El Vigía and landed without further incident. There were no injuries among the passengers or crew.

The investigation

The investigation included interviews with the flight crew and a review of various documents, including licenses, medical certificates, flight logs, and maintenance records for both the aircraft and the maintenance organization (OMAC N° 475). Investigators also performed a photographic survey of the aircraft at the scene and conducted a borescope inspection of the right engine.

Findings

Borescope inspections of the right engine revealed significant internal damage. Specifically, investigators identified material loss on the High Pressure Turbine (HPT) 1st Stage Nozzle Guide Vanes (NGVs), as well as material loss on several blade sets and stators within the Low Pressure Turbine (LPT) stages, including the 2nd stage and 4th stage. These findings were documented as being outside of the limits established by the Aircraft Maintenance Manual (AMM).

Safety action

The right engine was removed and replaced to allow for continued investigation and analysis of maintenance records.

Probable cause

The engine failure was caused by significant internal damage to the right engine, characterized by material loss on the HPT nozzle guide vanes and multiple LPT stages, which led to a critical increase in Exhaust Gas Temperature (EGT).

Frequently asked questions

What happened in the 2025-07-07 DOUGLAS AIRCRAFT DC-9-82 accident near SVVG., VE?

A Douglas DC-9-82 operated by LASER Airlines experienced an engine failure during initial climb from El Vigía, resulting in a successful emergency return to the departure airport.

What aircraft was involved and where did it happen?

The accident on 2025-07-07 involved a DOUGLAS AIRCRAFT DC-9-82, registration YV3145, operated by LASER AIRLINES, C.A, at SVVG., VE.

What was the probable cause of the accident?

The engine failure was caused by significant internal damage to the right engine, characterized by material loss on the HPT nozzle guide vanes and multiple LPT stages, which led to a critical increase in Exhaust Gas Temperature (EGT).

Investigation report by the Venezuelan Civil Aviation Accident Investigation Board (JIAAC Venezuela). Original record: https://www.mppt.gob.ve/download/187244/. This page is a structured re-presentation; facts and quotes are in the Junta de Investigacion de Accidentes de Aviacion Civil (JIAAC), Venezuela - MppT.

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