No fatalities

Engine Cowling Separation Leads to Forced Landing and Post-Crash Fire (N105GC)

Orlando-Intl, United States of AmericaLanding (descent or approach)

On July 11, 2007, a Piper PA-31-350 Navajo Chieftain (registration N105GC) operated by Baer Air was involved in an aviation accident near Orlando-Intl, United States of America during landing or approach. No fatalities were reported. Investigators recorded the probable cause as: The mechanic's failure to secure the right engine cowling fasteners. Contributing to the incident was the pilot's inadequate preflight inspection. This summary draws on records from the Bureau of Aircraft Accidents Archives (B3A).

Sourcesthe Bureau of Aircraft Accidents Archives (B3A)Primary report: the U.S. National Transportation Safety Board (NTSB) historical archiveUpdated 2026-07-04Data APIEditorial standards

After routine maintenance, the right engine top cowling departed during flight. The pilot secured the engine and performed a forced landing short of the intended area. A post-crash fire destroyed the aircraft. Investigation revealed unsecured cowling fasteners and an inadequate preflight inspection.

Incident Overview

The airplane was returned to service on the day prior to the incident flight after undergoing routine maintenance. During the first flight following the maintenance, the right engine's top cowling separated from the aircraft in flight. The pilot responded by securing the right engine, but the airplane could not maintain altitude. A forced landing was initiated, and the pilot identified a suitable area. However, the glide path was insufficient to clear a tree line and buildings, resulting in the aircraft touching down in a clear area approximately 1,500 yards short of the intended landing zone.

Post-Landing Fire

The airplane came to rest in a field of scrub brush. About five minutes after the pilot deplaned, grass beneath the left engine ignited. The resulting brush fire consumed the entire aircraft.

Investigation Findings

Examination of the separated right engine cowling revealed that the outboard latching fasteners were set to the "open" position. The mechanics who performed the maintenance did not follow the procedure outlined in the airplane's maintenance manual to secure the cowling. One mechanic, who had worked on the outboard side of the right engine, could not recall fastening the three primary outboard cowl fasteners before returning the airplane to service.

When questioned, the pilot stated that during the preflight inspection, he "just missed it" regarding the security of the cowling.

Probable Cause

The mechanic's failure to secure the right engine cowling fasteners. Contributing to the incident was the pilot's inadequate preflight inspection.

Frequently asked questions

What happened in the 11 Jul 2007 Piper PA-31-350 Navajo Chieftain accident near Orlando-Intl, United States of America?

After routine maintenance, the right engine top cowling departed during flight. The pilot secured the engine and performed a forced landing short of the intended area. A post-crash fire destroyed the aircraft. Investigation revealed unsecured cowling fasteners and an inadequate preflight inspection.

Were there any fatalities in the 11 Jul 2007 Piper PA-31-350 Navajo Chieftain accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 11 Jul 2007 involved a Piper PA-31-350 Navajo Chieftain, registration N105GC, operated by Baer Air, at Orlando-Intl, United States of America.

What was the probable cause of the accident?

The mechanic's failure to secure the right engine cowling fasteners. Contributing to the incident was the pilot's inadequate preflight inspection.