Nighttime engine failure and crash during base leg approach

1 fatality • Donegal Springs, United States of America • Landing (descent or approach)

An aircraft crashed during a night approach after a maintenance error caused a cylinder to detach from the engine.

What happened

Following maintenance work performed on the left engine, the aircraft departed during nighttime hours. While the pilot was executing the base leg of the approach, the aircraft struck the ground in an inverted, nose-down position. Upon inspection of the wreckage, the propeller on the left engine was found in the feathered position.

Physical evidence at the scene indicated a significant mechanical failure within the engine. The number 5 cylinder had become detached from the engine, and the piston, along with its attached connecting rod, was discovered in the vicinity of the aircraft.

Findings

Investigations into the maintenance history revealed that several individuals had participated in servicing the aircraft. During the recent maintenance period, the number 1, 3, 5, and 6 cylinders had been removed and subsequently reinstalled. However, the number 5 cylinder had not been properly tightened during the reinstallation process.

Further analysis identified a lack of communication protocols at the maintenance facility. There was no established system to track or transfer information regarding completed tasks between different technicians. Additionally, it was noted that there were no FAA requirements for tracking such work progress in facilities operating outside of 14 CFR Part 121 or 14 CFR Part 145.

Probable cause

The failure to properly tighten the number 5 cylinder during engine maintenance led to its detachment during flight.

Frequently asked questions

What happened in the 1998-09-04 Piper PA-60 Aerostar (Ted Smith 600) accident near Donegal Springs, United States of America?

An aircraft crashed during a night approach after a maintenance error caused a cylinder to detach from the engine.

Were there any fatalities in the 1998-09-04 Piper PA-60 Aerostar (Ted Smith 600) accident?

The accident was fatal, resulting in 1 fatality.

What aircraft was involved and where did it happen?

The accident on 1998-09-04 involved a Piper PA-60 Aerostar (Ted Smith 600), registration N600JB, operated by David C. Blessing, at Donegal Springs, United States of America.

What was the probable cause of the accident?

The failure to properly tighten the number 5 cylinder during engine maintenance led to its detachment during flight.

Loading the flight search…