Engine failure and crash during takeoff departure

5 fatalities • North Myrtle Beach, United States of America • Landing (descent or approach)

An aircraft experienced engine smoke and a subsequent loss of control shortly after takeoff, resulting in a crash into trees and terrain.

What happened

Shortly after departing the runway, air traffic controllers observed dark gray smoke emanating from the right engine of the aircraft. Upon being notified of the smoke, the pilot informed the tower that the flight would attempt an immediate return to the airport. During the climb, witnesses observed the aircraft roll to the left and pitch downward. The plane subsequently struck a line of trees before impacting the ground.

Findings

Investigations into the mechanical state of the aircraft revealed a fatigue crack located in the exhaust area behind the number 6 cylinder of the right engine. Additionally, investigators identified an incomplete weld repair in the same area. While the right engine's components had sustained heat damage, subsequent testing showed the engine could operate normally after repairs. A foreign object of unknown origin was also discovered within the intake area of the number 3 cylinder.

Data from the voice recorder indicated that both engines and propellers were running at nearly full rated RPM when the pilot first acknowledged the smoke. Shortly thereafter, the RPM of one engine/propeller assembly dropped to approximately 2,160 RPM. While the flight controls showed no signs of malfunction or failure prior to the impact, calculations determined that the aircraft was 55 pounds over its maximum certified takeoff weight.

Probable cause

The aircraft's takeoff weight exceeded the maximum certified limit during a period of engine malfunction caused by exhaust fatigue and an improper weld repair.

Frequently asked questions

What happened in the 1998-09-20 Piper PA-60 Aerostar (Ted Smith 600) accident near North Myrtle Beach, United States of America?

An aircraft experienced engine smoke and a subsequent loss of control shortly after takeoff, resulting in a crash into trees and terrain.

Were there any fatalities in the 1998-09-20 Piper PA-60 Aerostar (Ted Smith 600) accident?

The accident was fatal, resulting in 5 fatalities.

What aircraft was involved and where did it happen?

The accident on 1998-09-20 involved a Piper PA-60 Aerostar (Ted Smith 600), registration N17MT, operated by Henry K. Sagel, at North Myrtle Beach, United States of America.

What was the probable cause of the accident?

The aircraft's takeoff weight exceeded the maximum certified limit during a period of engine malfunction caused by exhaust fatigue and an improper weld repair.

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