Engine failure during takeoff leads to aircraft accident

2 fatalities • Oklahoma City-Wiley Post, United States of America • Takeoff (climb)

A twin-engine aircraft crashed during its takeoff roll after the pilot reported engine issues, following a period of recurring mechanical difficulties with the left engine's induction system.

What happened

During the takeoff phase, a twin-engine airplane experienced a sudden loss of control. After the pilot notified air traffic control of an ongoing issue, the aircraft was observed rolling to the left and pitching its nose downward before striking the ground. Witnesses at the scene noted that the left engine was emitting black smoke during the takeoff roll. Some observers reported that the aircraft's speed had decreased to roughly 60-70 mph before the leftward roll occurred.

Prior to the accident, the aircraft had been subject to recent maintenance regarding the left engine's performance. A mechanic had previously addressed an issue where the engine was unable to maintain manifold pressure, discovering that a rubber interconnect boot—responsible for routing induction air between the fuel servo and the turbocharger controller elbow—was significantly open. Although the mechanic had reseated the boot and tightened the clamp, and the pilot had subsequently flown the aircraft without reported issues, the problem recurred during a second flight.

On the morning of the accident, the pilot had informed the mechanic that the same hose had slipped off again, though the pilot expressed confidence in the repair. An eyewitness also observed the pilot performing work on the left engine on the day of the crash.

Findings

Post-accident investigation of the wreckage revealed that the left engine's interconnect boot had become disconnected. While the engine, propellers, turbochargers, and fuel servos showed no other abnormalities, the clamp intended to secure the boot was missing from the site. The disconnection of the induction air boot was the primary factor leading to the engine's inability to maintain necessary pressure.

Probable cause

The failure of the left engine's rubber interconnect boot to remain secured caused a loss of manifold pressure during takeoff.

Frequently asked questions

What happened in the 1999-07-23 Piper PA-61 Aerostar (Ted Smith 601) accident near Oklahoma City-Wiley Post, United States of America?

A twin-engine aircraft crashed during its takeoff roll after the pilot reported engine issues, following a period of recurring mechanical difficulties with the left engine's induction system.

Were there any fatalities in the 1999-07-23 Piper PA-61 Aerostar (Ted Smith 601) accident?

The accident was fatal, resulting in 2 fatalities.

What aircraft was involved and where did it happen?

The accident on 1999-07-23 involved a Piper PA-61 Aerostar (Ted Smith 601), registration N345LS, operated by Mark H. Johnson, at Oklahoma City-Wiley Post, United States of America.

What was the probable cause of the accident?

The failure of the left engine's rubber interconnect boot to remain secured caused a loss of manifold pressure during takeoff.

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