In-flight engine fire during post-maintenance test flight

No fatalities • Alabaster-Shelby County, United States of America • Landing (descent or approach)

An aircraft experienced an engine fire approximately ten minutes after takeoff during a maintenance inspection flight, leading to the abandonment of the aircraft upon landing.

What happened

During a flight intended for post-maintenance inspection, the pilot—who also serves as the owner and is a certified mechanic—was conducting tests on the right engine's fuel injector pump. This process involved calibrating the fuel flow by connecting an external line to the transmitter fitting of the fuel injector. Before commencing the flight, the external line was disconnected and the original fuel flow component was reinstalled.

Roughly ten minutes into the flight, while operating at pressures between 25 and 15 psi, the pilot noticed flames emanating from the engine area. In response to the fire, the pilot successfully shut down the right engine and feathered the propeller. Although the aircraft returned to the ground safely, the pilot was unable to taxi the plane following the landing, which necessitated the abandonment of the aircraft.

Findings

Investigations into the incident identified several contributing factors related to the recent maintenance work. The primary cause was determined to be an improperly installed fuel system line fitting. This error resulted in a leak within the fuel system, which subsequently ignited and caused the engine fire. The findings also noted that the installation performed by the pilot in command was improper.

Probable cause

The engine fire was caused by a leaking fuel system fitting that had been incorrectly installed during maintenance.

Frequently asked questions

What happened in the 1982-08-01 Rockwell Grand Commander 680 accident near Alabaster-Shelby County, United States of America?

An aircraft experienced an engine fire approximately ten minutes after takeoff during a maintenance inspection flight, leading to the abandonment of the aircraft upon landing.

Were there any fatalities in the 1982-08-01 Rockwell Grand Commander 680 accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 1982-08-01 involved a Rockwell Grand Commander 680, registration N11GT, operated by We McLaughlin, at Alabaster-Shelby County, United States of America.

What was the probable cause of the accident?

The engine fire was caused by a leaking fuel system fitting that had been incorrectly installed during maintenance.

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