Casualties unknown

2001-03-12: Boeing B747-400 (ZS-SAZ) — Barcelona Airport, ZA

Barcelona Airport, ZA

On March 12, 2001, a Boeing B747-400 (registration ZS-SAZ) was involved in an aviation accident near Barcelona Airport, ZA. Investigators recorded the probable cause as: Fuel line between fuel filter and engine driven fuel pump found chafed through which caused an excessive fuel leakage. This summary draws on records from the South African Civil Aviation Authority (SACAA) Accident and Incident Investigations Division.

Sourcesthe South African Civil Aviation Authority (SACAA) Accident and Incident Investigations DivisionPrimary reportUpdated 1785104676Data APIEditorial standards
Aircraft registered ZS-SAZ
Aircraft registered ZS-SAZ. Photo: Aeroprints.com / CC BY-SA 3.0, via Wikimedia Commons

On 12 March 2001, a South African Airways Boeing 747-400 (ZS-SAZ) experienced a fuel imbalance message on engine 4, leading to engine shutdown and diversion to Barcelona Airport. The aircraft landed safely with no injuries. Investigation revealed a chafed fuel line as the cause.

Incident Summary

On 12 March 2001, at 0414Z, a South African Airways Boeing 747-400, registration ZS-SAZ, was operating an international scheduled flight from Johannesburg International Airport to Heathrow International Airport. During the flight, the cockpit crew received a 'FUEL IMBALANCE' EICAS (Crew Alert) Status message on number 4 engine. The crew subsequently shut down the engine and diverted the aircraft to Barcelona Airport, where it landed safely without further incident. There were no injuries or fatalities among the 3 crew, 15 cabin crew, and 323 passengers on board.

Flight Details

The aircraft, a Boeing B747-400, was operating a scheduled international passenger flight. The flight had originated from Johannesburg International Airport and was en route to Heathrow International Airport when the event occurred. The aircraft diverted to Barcelona Airport as a precautionary measure following the engine shutdown.

Sequence of Events

According to the incident report, the first indication of a problem was the appearance of the 'FUEL IMBALANCE' EICAS message on number 4 engine. In response, the cockpit crew shut down the engine. The aircraft then diverted to Barcelona Airport and landed safely. No further incidents were reported during the landing.

Probable Cause

An inspection by a South African Airways ground engineer revealed that the fuel line between the fuel filter and the engine driven fuel pump on number 4 engine was chafed through, causing an excessive fuel leakage. The fuel line was replaced, and no further leaks were found. Additionally, a one-time inspection was carried out on similar fuel lines on other South African Airways aircraft, and securing clips were replaced as required. Service Bulletin SB No 73-9841 has been issued for replacement of the subject securing clips with a more robust part, which has been retrofitted on all Rolls Royce engines operated by South African Airways.