Engine Flame-out on Bombardier CRJ during Climb-out

Casualties unknown • Co-ordinates 26° 08’ 21” South 028° 14’ 46” East, ZA

A commercial flight departing Johannesburg experienced an in-flight engine shutdown due to mechanical wear in the fuel management unit, prompting a safety review of maintenance intervals.

What happened

On May 16, 2018, a scheduled commercial flight, operating as EXY1123, departed O.R. Tambo International Airport (FAOR) bound for Mafikeng International Airport (FAMM). While the Bombardier/Canadair Regional Jet CL-6002B19, registration ZS-NMI, was climbing through 8,000 feet, the aircraft experienced a sudden leftward yaw. The flight crew identified an engine flame-out in the number 1 engine.

Following the incident, the crew issued a PAN-PAN call and requested routing to the MEV VOR to execute emergency procedures from the Quick Reference Handbook (QRH). The aircraft successfully returned to O.R. Tambo International Airport and performed a single-engine landing on runway 21L. There were no injuries among the 19 passengers and 4 crew members, and the aircraft sustained no damage.

The investigation

An investigation by the SACAA AIID focused on the mechanical state of the engine and the maintenance history of the components. Upon inspection at the maintenance hangar, investigators found no external damage to the engine. However, a detailed examination of the fuel management system revealed significant issues.

Technicians discovered excessive wear on the drive shaft connecting the fuel pump to the fuel management unit (FMU). Specifically, the gear train within the FMU showed evidence of wear that caused the drive gear to slip during operation. This slippage interrupted the fuel supply, directly causing the engine shutdown.

Probable cause

The failure of the FMU drive gear and shaft splines caused an engine flame-out.

Frequently asked questions

What happened in the 2018-05-16 Bombardier CL-600-2B19 accident near Co-ordinates 26° 08’ 21” South 028° 14’ 46” East, ZA?

A commercial flight departing Johannesburg experienced an in-flight engine shutdown due to mechanical wear in the fuel management unit, prompting a safety review of maintenance intervals.

What aircraft was involved and where did it happen?

The accident on 2018-05-16 involved a Bombardier CL-600-2B19, registration ZS-NMI, at Co-ordinates 26° 08’ 21” South 028° 14’ 46” East, ZA.

What was the probable cause of the accident?

The failure of the FMU drive gear and shaft splines caused an engine flame-out.

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