Improper Sling Technique Leads to Cargo Shift and Injury in Orselina

Casualties unknown • Orselina, TI, CH

A heavy pallet of bricks shifted during an external load lift, causing a worker to be struck and fall from a church roof.

What happened

On July 16, 2010, an Eurocopter AS350 B3, registration HB-ZJO, was performing a commercial external load operation near Orselina, Switzerland. The mission involved transporting materials from the roof of the Madonna del Sasso pilgrimage church to a nearby parking area.

A flight assistant had prepared a 900 kg pallet containing 40 bundles of bricks for transport. As the pilot began to lift the load using a 50-meter longline, the pallet tilted significantly to one side. This movement caused the brick bundles to slide out of their original packaging. The shifting cargo struck a carpenter who was working on the roof. The impact forced the worker to slide four meters down the roof, resulting in a head-first fall from a height of 3.10 meters to the ground. The worker was transported to a hospital for neurological monitoring.

The investigation

Investigators examined the rigging methods used by the flight assistant and the training protocols of the operator, Heli-TV SA. The investigation confirmed that the aircraft was within its weight limits and that there were no mechanical failures or issues with the helicopter's downwash. The weather conditions were stable, with high temperatures but no significant wind or visibility issues. The inquiry also reviewed the flight assistant's training, noting that his techniques were learned internally through experienced colleagues rather than through standardized external courses.

Probable cause

The accident was caused by the use of an inappropriate attachment technique for the pallet, which allowed the heavy brick bundles to shift and slide during the lifting process.

Frequently asked questions

What happened in the 2010-07-16 EUROCOPTER AS 350 B3 accident near Orselina, TI, CH?

A heavy pallet of bricks shifted during an external load lift, causing a worker to be struck and fall from a church roof.

What aircraft was involved and where did it happen?

The accident on 2010-07-16 involved a EUROCOPTER AS 350 B3, registration HB-ZJO, at Orselina, TI, CH.

What was the probable cause of the accident?

The accident was caused by the use of an inappropriate attachment technique for the pallet, which allowed the heavy brick bundles to shift and slide during the lifting process.

Investigation report by the Swiss Transportation Safety Investigation Board (STSB / SUST). Original record: https://www.sust.admin.ch/inhalte/AV-berichte/2121.pdf. This page is a structured re-presentation; facts and quotes are in the Swiss Transportation Safety Investigation Board (STSB), Switzerland.

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