Engine Failure and Failed Autorotation Lead to Robinson R22 Crash in Switzerland

Casualties unknown • Gossau, SG, CH

A Robinson R22 Beta helicopter crashed near Gossau, Switzerland, after an engine failure caused by suspected carburetor icing, resulting in serious injuries to the pilot.

What happened

On the morning of May 4, 2001, a Robinson R22 Beta helicopter, registration HB-XTZ, crashed near Gossau, Switzerland. Shortly after takeoff, the aircraft experienced a sudden loss of engine power. The pilot, who was flying solo, was unable to successfully execute an autorotation maneuver. As a result, the rotor system experienced a stall and came to a complete stop before the aircraft impacted a field. The pilot sustained serious injuries, including severe head and spinal trauma.

Prior to the flight, the pilot had removed the left passenger door to facilitate aerial photography for a passenger. The aircraft had been fueled from a 200-liter drum of AVGAS stored in a local garage.

The investigation

The investigation examined the aircraft's mechanical condition, the pilot's training, and the prevailing meteorological conditions. Technical analysis of the engine performed on a test bench showed no functional defects, and the engine operated normally during testing. Investigators found that the main and tail rotors had stopped spinning before impact, evidenced by specific deformation patterns on the blades known as "coning."

Regarding maintenance, the investigation revealed that the required 25-hour inspection intervals had not been maintained. Additionally, the aircraft's Airplane Flight Manual (AFM) had not been updated with recent manufacturer revisions concerning carburetor icing precautions.

Findings

  • The primary cause of the accident was the failure to maintain control during an autorotation following an engine failure.
  • The engine failure was most likely caused by carburetor icing.
  • Contributing factors included a failure to recognize high-risk meteorological conditions; although no visible moisture was present, there was a very narrow spread between the temperature and the dew point.
  • The pilot did not utilize the carburetor heat effectively.
  • The pilot's recent training in "Low RPM Recovery" and autorotation procedures was insufficient, as the last such training had occurred seven months prior to the accident.

Safety action

  • The investigation noted that the aircraft was not in an airworthy state due to missed 25-hour maintenance intervals and an outdated flight manual.

Probable cause

The accident was caused by the pilot's inability to manage an autorotation following an engine failure, which was likely triggered by carburetor icing due to improper use of carburetor heat and unrecognized icing conditions.

Frequently asked questions

What happened in the 2001-05-04 ROBINSON HELICOPTER COMPANY R22 BETA accident near Gossau, SG, CH?

A Robinson R22 Beta helicopter crashed near Gossau, Switzerland, after an engine failure caused by suspected carburetor icing, resulting in serious injuries to the pilot.

What aircraft was involved and where did it happen?

The accident on 2001-05-04 involved a ROBINSON HELICOPTER COMPANY R22 BETA, registration HB-XTZ, at Gossau, SG, CH.

What was the probable cause of the accident?

The accident was caused by the pilot's inability to manage an autorotation following an engine failure, which was likely triggered by carburetor icing due to improper use of carburetor heat and unrecognized icing conditions.

Investigation report by the Swiss Transportation Safety Investigation Board (STSB / SUST). Original record: https://www.sust.admin.ch/inhalte/AV-berichte/1782.pdf. This page is a structured re-presentation; facts and quotes are in the Swiss Transportation Safety Investigation Board (STSB), Switzerland.

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