Electrical overheating causes smoke in Robin DR 400/180 during takeoff

Casualties unknown • Sion Aéroport (LSGS), VS, CH

A private flight departing Sion experienced smoke and an oil odor in the cockpit due to overheating electrical cables.

What happened

On August 25, 2016, a Robin DR 400/180, registration HB-KEE, was preparing for departure from Sion Airport (LSGS) following a period of parking on the apron during particularly high temperatures. While taxiing to runway 25 via taxiway Bravo at full power, the pilot observed a light amount of white smoke entering the cabin.

Despite the initial smoke, the pilot proceeded with the takeoff. However, upon reaching an altitude of approximately 1,000 feet, a second, more significant wave of white smoke appeared, accompanied by the smell of oil. The pilot immediately notified the control tower of the situation and transitioned to a downwind pattern to perform an urgent landing on runway 25.

Following the landing, the aircraft exited the runway via taxiway Bravo. Emergency services met the aircraft, and the occupants evacuated the cabin. After firefighters confirmed there were no active flames or signs of fire, the aircraft was towed to the parking area.

The investigation

An inspection of the aircraft was conducted the following day to identify the source of the smoke. Investigators focused on the electrical systems and identified that two electrical cables, which provided power to various switches, had overheated. These specific cables were part of the electrical supply system detailed in the maintenance manual for the DR400/160/180 series.

Findings

  • The primary cause of the smoke and odor was the overheating of two electrical cables.
  • The incident occurred following a period of the aircraft being parked in high ambient temperatures.
  • The aircraft sustained no structural damage, and the occupants suffered only minor injuries.

Probable cause

The overheating of two electrical cables supplying power to various switches caused the appearance of white smoke and an oil-like odor in the cockpit.

Frequently asked questions

What happened in the 2016-08-25 AVIONS PIERRE ROBIN S.A. ROBIN DR 400/180 accident near Sion Aéroport (LSGS), VS, CH?

A private flight departing Sion experienced smoke and an oil odor in the cockpit due to overheating electrical cables.

What aircraft was involved and where did it happen?

The accident on 2016-08-25 involved a AVIONS PIERRE ROBIN S.A. ROBIN DR 400/180, registration HB-KEE, at Sion Aéroport (LSGS), VS, CH.

What was the probable cause of the accident?

The overheating of two electrical cables supplying power to various switches caused the appearance of white smoke and an oil-like odor in the cockpit.

Investigation report by the Swiss Transportation Safety Investigation Board (STSB / SUST). Original record: https://www.sust.admin.ch/inhalte/AV-berichte/HB-KEE.pdf. This page is a structured re-presentation; facts and quotes are in the Swiss Transportation Safety Investigation Board (STSB), Switzerland.

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