2005-05 · NASA ASRS report 658765
A B737-700 HAD 2 STABILIZER PULLEYS REPLACED WITH NO RIGGING REQUIRED. NO REQUIRED INSPECTION WAS ACCOMPLISHED. RPTR BELIEVES NONE REQUIRED.
ACFT WAS BROUGHT TO THE HANGAR AFTER AN AIR TURNBACK. IT WAS RPTED THAT ONE OF THE FLT ATTENDANTS HEARD A METALLIC POPPING NOISE IN THE FORWARD GALLEY FLOOR AREA. WHILE INSPECTING THE AFT E&E COMPARTMENT FOR ANY PROBS; I FOUND THAT 2 OF THE STABILIZER TRIM PULLEYS WERE BADLY WORN. WHEN THE PULLEYS WERE TURNED; THEY MADE A LOUD CLACKING NOISE AGAINST THE CABLES. SO; I DECIDED TO CHANGE BOTH PULLEYS. BECAUSE OF THE POS OF THESE PULLEYS AND THE ROUTING OF THE CABLES; THERE IS VERY LITTLE PRESSURE BTWN THE PULLEYS AND THE CABLES. IT IS A VERY SIMPLE TASK TO REMOVE THE PULLEY BOLTS; DROP THE WORN PULLEYS OUT; SLIDE THE NEW PULLEYS IN PLACE AND REINSTALL THE PULLEY BOLTS. SINCE I DID NOT DISTURB THE CTL CABLES; NO RIGGING WAS NEEDED. I DID USE A TENSIOMETER TO CHK THE CABLE TENSION TO MAKE SURE THEY WERE WITHIN LIMITS. THERE ARE 3 TASKS LISTED IN THE MPM CONCERNING THE STABILIZER SYS THAT REQUIRE AN RII: 1) R&R OF THE HORIZ STABILIZER JACK SCREW. 2) RIGGING THE CTL SYS. 3) STABILIZER REPLACEMENT. SINCE I DIDN'T PERFORM ANY OF THESE TASKS; I DID NOT THINK THAT AN RII WAS NEEDED. MY REF TO THE MAINT MANUAL WAS FOR STANDARD PRACTICES CONCERNING THE INSTALLATION OF THE BOLTS AND SELF-LOCKING NUTS FOR THE PULLEYS; AND CHKING THE CABLE TENSION.
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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.
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