2009-05 · NASA ASRS report 835649
A Maintenance Controller described the events that contributed to his deferring a fuselage fairing panel on a B737-300 aircraft; that was found missing upon arrival. A Contract Mechanic had incorrectly identified the missing panel location; allowing for the deferral whereas the actual panel was a blowout type and not deferrable.
Aircraft was reported as having a missing panel on the lower fuselage upon arrival. Contract Maintenance was called to evaluate. Operations was to take pictures; send via e-mail to the appropriate desk in Maintenance Control. This all happened at turnover time. I picked up on the desk and received a call from our Contract Mechanic and asked if the door could possibly be the ground air conditioning service door. I described the door; and told him to have the flight crew show him the illustration for configuration deviation list (CDL); from their performance computer; so as to clarify that it is indeed this door. (These doors are often left open; and incur damage to the latches and hinges.) He called back and confirmed that; this was the door that was missing. I asked him also to verify that; there wasn't any damage to the surrounding structure; and he confirmed that there wasn't. We deferred the missing door per the above CDL reference and dispatched the aircraft. Upon arrival; Maintenance informed us the door that was missing; was actually a blow-out panel on the right side lower fuselage fairing. The aircraft was taken out of service and a new fairing panel was replaced. Maintenance also inspected the ducting and ran air inlet plenum for any irregularities. Our pictures from operations arrived in our inbox at departure; but the e-mail was not opened until Maintenance called; because we thought that we had determined the correct missing panel.
Reporter stated the blowout panel failed due to wear. The panel is not screwed on; but secured by a spring type bar with an attached lanyard. The panel will release (blowout) if there is excessive buildup of pneumatic pressure in the surrounding air conditioning compartment. The company's policy is to have their mechanics verify any contract maintenance deferrals when their aircraft arrive at one of their own maintenance stations. That's how they found out the wrong panel was referenced. The blowout panel that was actually missing; was not a deferrable item. The cause of the panel departing the B737 was due to wear on the spring bar and not from any internal air leak.
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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.
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