A Lead Mechanic reports about a B767 that arrived with forward and mid lavatories flooded from a blocked forward water drain line. Item was deferred; but lav flooded again during climb; the aircraft was subsequently returned to the departure field.

2010-01 · NASA ASRS report 868017

Date: 2010-01 · Aircraft: B767 Undifferentiated or Other Model

Anomalies: aircraft-equipment-problem-critical|flight-deck-cabin-aircraft-event-other-unknown

Synopsis

A Lead Mechanic reports about a B767 that arrived with forward and mid lavatories flooded from a blocked forward water drain line. Item was deferred; but lav flooded again during climb; the aircraft was subsequently returned to the departure field.

Narrative

Aircraft inbound flight arrived at ZZZ. I was asked by Lead Mechanic to assist Mechanic in resolving an inbound pilot report that stated 'LAV flooding M2 and First class.' I determined that the cause of the flooding was a blocked forward water drain line. This line drains the Forward and Mid galleys as well as Lavatories (Lav) A1; M1 and M2. After determining that the drain was blocked; I obtained MEL 38-02 for the Forward and Mid galley drains; and MEL 38-04 for the A1; M1 and M2 lavatory faucets. Maintenance Procedures Manual (MPM) 38-04 was accomplished; requiring shutting off the water to the lav faucets. This action prevented any additional water from entering the drain. The water in the FWD lav and M2 lav was cleaned. No water was visible in the lav sinks. No leaks were evident. The aircraft subsequently air interrupted for water coming from the M2 lav. After landing; I inspected the M2 lav and found the sink filled with brown water. Spilled water on the cabin and lav floor had been soaked up by blankets placed on the floor by the Flight Attendants. In retrospect it is apparent that on takeoff when the aircraft nose pitched up; water trapped in the drain lines flowed to its lowest point (the M2 lav) and spilled on the floor. Need a procedure to drain residual or trapped water from a blocked drain line prior to flight. No procedure or method to verify line is clear and prevent a future occurrence of the problem.

NASA callback

Reporter stated when the B767 had landed; the reversing and braking action of the aircraft had caused a lot of the water in the blocked-up lav sink and Galley drains to flow forward; up and out of the first class and Mid M2 lav sink drains. He did not have any idea of the amount of waste water that still remained in all the lav drain lines that came out at the mid M2 lav sink drain during takeoff; when he had deferred the mid lavs sink drains and shut-off water to the faucets. Reporter stated they had accomplished all the procedures required by the MEL; including placarding the sink and galley drains; shutting-off the water supply to the faucets; having any liquid or fluid placed in the aircraft trash containers and providing handi-wipes out to passengers.Reporter stated that in retrospect; he probably should have taken the B767 out of service when the aircraft first arrived with the original lav flooding write-up. Because that's exactly what maintenance did after the air turnback. Mechanics opened up numerous cabin floorboards and found the lav sink drain lines electric heater tapes that are wrapped around the drain lines; had failed; were inoperative and some of the water in the drain lines had frozen.Reporter stated there are no clearly defined procedures in the Maintenance Manual for cleaning up water. He suggests that better procedures be developed to drain residual or trapped water from a blocked drain line prior to flight.

Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.

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