2010-01 · NASA ASRS report 872671
A Pilot Instructor reports having to take control of a Storm Aircraft during student pilot training when the aircraft developed a severe shake in the tail section which could be felt in the stick. The elevator had fluttered severely and the trim tab had disconnected. Of the three hinges attaching the elevator; the outboard hinge had failed and the center hinge was near failure.
While training a Student Pilot in a Storm aircraft; doing basic right and left turns at 85 KTS IAS; the plane developed a severe shake in the tail section which could be felt in the stick. I took over from the Student Pilot; reduced power and attempted to unload the tail to stop the vibration. I then looked back and observed the elevator to be fluttering severely. It appeared the trim tab was disconnected. I established a zero thrust glide at 45-50 KTS and made a successful precautionary landing. Upon landing I observed the actuator arm had pulled loose from the trim tab via failure of the two rivets which attached the arm to the trim tab. I was later informed by the owner of the plane that the outside elevator hinge attach point had failed and the middle hinge attach point was near failure. I believe the hinge failures are a result of the flutter. I believe the flutter was caused by the trim tab failure. In my opinion; the actuator attach point to the trim tab is a poor design and should be investigated.
Reporter stated Storm aircraft are powered by a four cylinder opposed Rotax 912 engine with 100 horsepower. The control stick uses a pushrod input to the flight control surfaces. The elevators are independent of each other and have a trim tab attached to the elevator trailing edge by a single hinge piano wire. There is also an electric trim motor attached to the elevator trailing edge; with an actuator rod connected to the electric motor and then attached to the trim tab by only two rivets. The electric switch for the trim motor is on the cockpit center console. Reporter stated the attach point on the trim tab where the actuator rod aft end is secured to the trim tab; needs to be strengthened. Light Sport aircraft must get manufacturer approval for any repairs; because no FAA 337 field approvals are allowed. Reporter stated very clearly the vibrations were so bad that he literally believed the whole tail section would separate from the fuselage.
Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.
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