A Mechanic reports their bottle-type jacks used to raise the nose and main landing gears during tire and brake changes have sunk about three inches at times into the blacktop surface that was applied over the deteriorating concrete at their hangar ramp. Their CRJ aircraft have rolled off jacks and skidded forward; even with nose chocks installed.

2011-06 · NASA ASRS report 952200

Date: 2011-06 · Aircraft: Regional Jet 200 ER/LR (CRJ200) · Phase: ground

Anomalies: deviation-discrepancy-procedural-published-material-policy|ground-event-encounter-other-unknown

Synopsis

A Mechanic reports their bottle-type jacks used to raise the nose and main landing gears during tire and brake changes have sunk about three inches at times into the blacktop surface that was applied over the deteriorating concrete at their hangar ramp. Their CRJ aircraft have rolled off jacks and skidded forward; even with nose chocks installed.

Narrative

While performing a Service Check and other maintenance on a CRJ-200 aircraft out on the hangar ramp; there was a worn tire that needed to be replaced; I was working on the APU but noticed the problem. Mechanic Y was changing the left main inboard tire. The aircraft had chocks; and was jacked using a bottle-type jack. Right after Mechanic Y had finished the final torque of the [axle] nut for the [main] tire; the bottle jack sunk about three inches into the blacktop; then [the aircraft] kicked-off the jack and rolled the plane 8 inches forward; even with the [nose wheel] chocks in place. I have had similar occurrences of this and after talking to other mechanics; some have had the aircraft roll off the jack on them! This is a timebomb waiting to happen! I've seen mechanics change tires with their legs straddling both sides of tires; along with changing brakes; someone will get killed or injured soon! There was no damage to aircraft or personnel [in this instance]. My suggestion is cement the ramp to hold the weight [of the aircraft]; or at least the areas where the wheels sit.

NASA callback

Reporter stated the concrete for the hangar ramp area had been deteriorating for years; but instead of repairing or replacing the concrete; his Air Carrier made a decision to blacktop the entire concrete area because it was cheaper. The blacktop is too soft; made worse by the hot days and warm nights; to support the aircraft weight on the bottle-type jacks used under the nose and main landing gears. The bottle jacks are approximately four inches wide and 10 to 12 inches long. Reporter stated his company's response was to direct mechanics to only jack the aircraft inside the hangar when performing tire/brake changes. But with two aircraft already in the hangar on most nights for extended checks; they can't get any other aircraft positioned in the hangar. Mechanics become frustrated and end up doing the tire/brake changes out on the blacktop anyway; because they are still expected to have the aircraft ready for morning departures.

Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.

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