Accident Details
An air taxi flight carrying a pilot and four fare-paying passengers was en route to the Grand Canyon National Park for aerial sightseeing when a total loss of engine power occurred. The loss was attributed to an internal failure of the left magneto. The aircraft subsequently collided with terrain and was destroyed by ground fire.
Maintenance Findings
The magneto was subject to Airworthiness Directive (AD) 78-09-07 R3, which addressed impulse coupling failure. Examination revealed that the magneto was not in compliance with the AD. The air taxi company had two employees: an owner who also served as president and pilot, and a director of maintenance who also acted as mechanic. The mechanic acknowledged that he failed to follow the correct guideline in the correct AD.
Failure Mechanism
As a result of the noncompliance, the impulse coupling jammed when the clearance between the flyweight and the stop pin became zero. This action sheared off teeth on the engine's crankshaft gear and the dowel pin.