Casualties unknown

1991-07-17: DE Havilland DHC-8-102 (N922HA) — Henson Airlines — Savannah, GA

Savannah, GA, US

On July 17, 1991, a DE Havilland DHC-8-102 (registration N922HA) operated by Henson Airlines was involved in an aviation accident near Savannah, GA. Investigators recorded the probable cause as: THE INADEQUATE INSPECTION PROCEDURES WHICH ALLOWED THE LOSS OF TORQUE ON THE TOP RETRACTION FITTING ATTACHMENT BOLT WHICH SUBSEQUENTLY FAILED IN FATIGUE. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 1 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards

After takeoff, a landing gear failed to retract. Examination revealed a failed retraction fitting, severed hydraulic line, corroded valves, and fatigued bolts. An improved fitting was developed and airworthiness directives issued.

Incident

Following takeoff of flight 4317, the main landing gear did not retract. The flight crew executed the emergency checklist, extended the landing gear, and subsequently made an uneventful landing.

Examination Findings

A detailed examination of the aircraft disclosed that the right landing gear retraction fitting had failed. Additionally, a hydraulic line was severed. The quantity limiting valves were found to be corroded, and their respective piston movement was restricted. Consequently, both hydraulic systems were drained of fluid.

Further examination of the fitting attachment bolts revealed that the top bolt had lost torque and failed in fatigue; the bottom bolts failed in overload. Additionally, the fitting spigot failed due to hydrogen embrittlement. To address the hydrogen embrittlement problems, an improved fitting has been produced.

Fleet Campaign and Directives

The operator conducted a fleet campaign and found 13 loose bolts in other 100 series aircraft. Subsequently, several airworthiness directives were issued to correct the loss of torque on attachment bolts. These directives included checking the torque at the 300-hour landing gear inspection.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X17430. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.